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Explosive welding method for extra-thick plate

A technology of explosive welding and sheet metal, applied in welding equipment, welding/welding/cutting items, non-electric welding equipment, etc., can solve problems such as inability to complete high-quality products

Inactive Publication Date: 2016-11-23
南京三邦新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Metal composite panels are currently widely used in petroleum, chemical, pharmaceutical, shipbuilding, electric power, metallurgy and other industries. With the continuous development of material science and equipment manufacturing technology, the application fields of metal composite panels are becoming more and more extensive. Some special requirements ( Such as large-scale machine tool slides, large-span conductive copper bars, etc.), the cladding of the composite board to be used is thicker, reaching 25-30mm; while the thickness of the substrate is 30-115mm, such a combination of metal composite boards cannot be welded by conventional explosive welding methods. Complete high-quality products

Method used

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Embodiment Construction

[0023] Embodiments of the present invention will be specifically described below.

[0024] The ultra-thick cladding plate is pre-processed in the factory, and the cladding plate 4 is symmetrically drawn based on the size of the substrate, and the prefabricated crack 9 is opened to facilitate the unloading of detonation energy and prevent damage to the base plate; Use a hydraulic press to pre-press the detonation point 5 on the mold, and the pre-press depth is 2 / 3 of the support height, so as to facilitate the formation of oblique collisions.

[0025] For the explosive composite of ultra-thick cladding plates, the cladding plates are placed on the top during on-site installation, and the steel plate is used as the lower layer of substrate 7. First, the support gap between the two plates is increased, and the thickness of the cladding plate is 1.5 times. The support gap at the four corners of the edge, Placed in parallel, the prefabricated cracks in the cladding are aligned with...

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Abstract

The invention provides an explosive welding method for an extra-thick plate. The explosive welding method for the extra-thick plate is applied to a steel plate with the thickness of a coating plate being 25-30 mm and the thickness of a substrate being 30-115 mm. The explosive welding method for the extra-thick plate is characterized by comprising the following steps that a coating prefabricated crack is formed; detonating points are prefabricated; the coating plate is arranged on the upper portion, the steel plate serves as the substrate on the lower portion, the coating plate and the substrate are installed and arranged in parallel through supporting pads at four corners at the edges, and the height of a supporting gap is 1.2-1.8 times the thickness of the coating plate; the coating prefabricated crack is aligned with the edge of the substrate; the requirement for even application and distribution of high voltage pulse loads of the whole plate is met; emulsion explosives are evenly arranged on the surface of the coating plate, the explosion speed is 2200-3200 mm / s, a plane wave generator is arranged along the prefabricated detonating points, the explosion speed is 4000-4500 mm / s, and an energy-gathered igniting primer is located in the middle of the edge of the coating plate; and after explosive cladding, through heat treatment and flattening, by means of explosive cladding primary forming, the attaching rate reaches 100%, and the minimum shear strength [tau]b>=210 Mpa.

Description

technical field [0001] The invention relates to an explosive welding method for ultra-thick clad metal composite plates, belonging to the field of metal composite plate manufacturing. Background technique [0002] Metal composite panels are currently widely used in petroleum, chemical, pharmaceutical, shipbuilding, electric power, metallurgy and other industries. With the continuous development of material science and equipment manufacturing technology, the application fields of metal composite panels are becoming more and more extensive. Some special requirements ( Such as large-scale machine tool slides, large-span conductive copper bars, etc.), the cladding of the composite board to be used is thicker, up to 25-30mm; while the thickness of the substrate is 30-115mm, such a combination of metal composite boards cannot be welded by conventional explosive welding methods. Complete high-quality products. Contents of the invention [0003] The problem solved by the present ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K20/08B23K101/18
CPCB23K20/08
Inventor 陈寿军邓家爱刘自军
Owner 南京三邦新材料科技有限公司
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