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A liquid level detection method for transparent bottles based on machine vision

A technology of liquid level detection and machine vision, applied in the direction of machine/engine, engine lubrication, liquid/fluid solid measurement, etc., can solve the problem of difficult to achieve high-precision standards, low-precision detection equipment and methods, and susceptibility to external environmental factors Influence and other issues, to achieve the effect of simple structure, less manual operation and high degree of automation

Active Publication Date: 2019-09-03
JIANGSU UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The current liquid level detection mostly uses pressure difference method, sensor, manual visual inspection, etc. These detection methods have high requirements on hardware equipment, high equipment price, large mechanical loss, are easily affected by external environmental factors, and require more manual intervention, so the detection speed and accuracy not tall
In the food and drug manufacturing industry, due to the high environmental sanitation requirements, it is difficult to ensure a clean production environment due to too many people on the production site
Especially in the pharmaceutical industry, the accuracy of drug dosage is an extremely important indicator. It is difficult to achieve high-precision standards with low-precision testing equipment and methods.

Method used

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  • A liquid level detection method for transparent bottles based on machine vision
  • A liquid level detection method for transparent bottles based on machine vision
  • A liquid level detection method for transparent bottles based on machine vision

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Embodiment Construction

[0035] The present invention will be further explained below in conjunction with the accompanying drawings and specific embodiments.

[0036] figure 1 It is a flow chart of the liquid level inspection method for transparent bottles disclosed in the present invention.

[0037] figure 2 It is an image collection and processing flow chart of an embodiment of the present invention. By adjusting camera settings, image collection, and image processing operations, a high-quality image with an obvious liquid level can be obtained, specifically including the following steps:

[0038] (1) The video camera of the present embodiment is the G-917B / C of the Manta series of high resolution, can gather the image with high quality, when installing fixed video camera, need to gather multiple images intermittently, according to the quality of the photographed image, Constantly adjust the height, angle and position of the camera to collect clear and complete liquid level images;

[0039] (2) ...

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PUM

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Abstract

The invention discloses a method for detecting liquid level in transparent bottles based on machine vision, which includes the following steps: 1. Selecting a plurality of standard liquid level images and converting them into grayscale images; 2. Obtaining each standard liquid level through a template matching method The reference height value of the grayscale image; 3. Obtain the actual height value of each standard liquid level grayscale image by one-dimensional measurement; 4. Calculate the average value of the reference height value obtained in step 2, and calculate the average value of the reference height value obtained in step 3. Calculate the average value of the actual height value and calculate the standard height value; 5. Obtain the image of the liquid level to be measured and convert it into a grayscale image; 6. Obtain the actual height value of the grayscale image of the liquid level to be measured by one-dimensional measurement, and calculate the value of the liquid level to be measured The height error between the liquid image and the standard liquid level image; if the height error is less than or equal to the tolerable error, it is determined that the liquid level in the liquid level image to be tested is qualified, otherwise it is determined that the liquid level is unqualified. The method disclosed by the invention can accurately measure the height of the liquid level, and judge whether the product is qualified in combination with production requirements.

Description

technical field [0001] The invention belongs to the technical field of machine vision, and in particular relates to a machine vision-based liquid level detection method for transparent bottles. Background technique [0002] Liquid level detection refers to certain methods and technical means to measure the height of liquid. This technology is widely used in liquid food production testing, pharmaceutical manufacturing and testing, liquid chemical testing and other fields. Due to manual misjudgment and detection equipment damage to the body test liquid will seriously affect the quality of the product, especially for pharmaceuticals and dangerous chemicals, the accuracy of the capacity is directly related to the quality of the product. [0003] The current liquid level detection mostly adopts pressure difference method, sensor, manual visual inspection, etc. These detection methods have high requirements on hardware equipment, high equipment price, large mechanical loss, are e...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01F23/292
Inventor 李锋顾益兰郭书生丁超王颖吴加凤陈功明
Owner JIANGSU UNIV OF SCI & TECH