Method for redissolution of plant empty capsule tailings

A technology of plant hollow capsules and tailings, which is applied in the direction of plastic recycling and recycling technology, can solve the problems of difficulty in the industrialization of plant-based hollow capsules, the inability to scale production and popularize the market, and the inability of tailings to be melted and reused. Achieve the effect of strong industrialization implementation, reduce raw material consumption and unit production cost, and save transshipment costs

Active Publication Date: 2017-01-18
河北康新植物胶囊有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Domestic medicinal gelatin derived from animal skin and bone has its own shortcomings. The pathogenic factors (such as mad cow disease factor) are not easy to kill, and the detection accuracy is low. This is a common problem in the world, and it is difficult to overcome as long as it is used.
Second, after animal gelatin is affected by changes in environmental conditions (light, heat, time) and some ingredients of the drug, it will have negative effects such as reduced curative effect.
The third is that it is difficult to cure the shocking heavy metals caused by man-made pollution, and the investigation and punishment are often after the incident.
[0004] However, it is difficult to realize the industrialization of existing plant-based hollow capsules. The key factor is that the production of plant-based hollow capsules is all dipped in glue. During the cutting process, at least 30% of tailings will inevitably be produced, and the tailings are currently The technology cannot be dissolved and reused, resulting in a reduction of at least 30% in the yield of raw materials per unit, resulting in high production costs, and the inability to scale production and popularize the market

Method used

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  • Method for redissolution of plant empty capsule tailings
  • Method for redissolution of plant empty capsule tailings
  • Method for redissolution of plant empty capsule tailings

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] 1), weighing: 14kg of plant hollow capsule tailings, 86kg of purified water, and 0.28kg of titanium dioxide.

[0046] 2) Stirring with heating up: add 86kg of purified water into the sol tank and heat up to 90°C, then turn on the stirring motor, then slowly add 14kg of plant hollow capsule tailings into the sol tank, and stir for 1 hour until the mixture is uniform.

[0047] 3) Cooling and stirring: Open the cooling water inlet valve and outlet valve of the sol tank, adjust the flow rate, and slowly lower the temperature of the material liquid in the second step above to 35°C, and stir evenly.

[0048] 4) Stirring at constant temperature: keep the temperature of the feed liquid at 35°C, and stir at a constant temperature for 0.5 hours until the feed liquid is completely dissolved into a uniform glue, that is, the surface of the glue is shiny and there are no tailing particles.

[0049] 5), heating and coloring: when the temperature of the glue solution is raised to 43°C...

Embodiment 2

[0053] 1) Weighing: 20kg of plant hollow capsule tailings, 80kg of purified water, 0.4kg of titanium dioxide, and 0.08kg of bright blue pigment.

[0054]2) Stirring by raising the temperature: Add 80kg of purified water into the sol tank and heat up to 95°C, then turn on the stirring motor, then slowly add 20kg of plant hollow capsule tailings into the sol tank, and stir for 3 hours until the mixture is uniform.

[0055] 3) Cooling and stirring: Open the cooling water inlet valve and outlet valve of the sol tank, adjust the flow rate, and slowly lower the temperature of the material liquid in the second step above to 40°C, and stir evenly.

[0056] 4) Stirring at constant temperature: Keep the temperature of the feed liquid at 40°C and stir for 2 hours at a constant temperature until the feed liquid is completely dissolved into a uniform glue, that is, the surface of the glue is shiny and there are no tailing particles.

[0057] 5), heating and coloring: when the temperature o...

Embodiment 3

[0061] 1), weighing: 17kg of plant hollow capsule tailings, 83kg of purified water, 0.34kg of titanium dioxide, and 0.07kg of fruit green pigment.

[0062] 2) Stirring by raising the temperature: Add 83kg of purified water into the sol tank and heat up to 92°C, then turn on the stirring motor, then slowly add 17kg of plant hollow capsule tailings into the sol tank, and stir for 2 hours until the mixture is uniform.

[0063] 3) Cooling and stirring: Open the cooling water inlet valve and outlet valve of the sol tank, adjust the flow rate, and slowly lower the temperature of the material liquid in the second step above to 38°C, and stir evenly.

[0064] 4) Stirring at constant temperature: keep the temperature of the feed liquid at 38°C, and stir at a constant temperature for 1 hour until the feed liquid is completely dissolved into a uniform glue, that is, the surface of the glue is shiny and there are no tailing particles.

[0065] 5), heating up and toning: when the temperatu...

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Abstract

The invention relates to the technical field of plant empty capsule production processes, in particular to a method for redissolution of plant empty capsule tailings, The method comprises a step 1) of evenly mixing purified water and the plant empty capsule tailings at 90-95 DEG C, and obtaining a mixed feed liquid; a step 2) of cooling the mixed feed liquid to 35-40 DEG C, and stirring the mixed feed liquid to make a material dissolved completely to be uniform glue solution; and a step 3) of adjusting the temperature of the glue solution to 40-45 DEG C for standby application. The redissolution method is suitable for the tailings of a plant empty capsule with hydroxypropyl methylcellulose as a main ingredient, and it is measured that the viscosity ranges from 1500-2800 mPa.s when the redissolution glue solution is 43 DEG C. According to the method, the raw material utilization rate can be greatly improved, performances of a recycled and prepared capsule are not reduced, and the method is a method for redissolution of plant empty capsule tailings worth popularizing.

Description

technical field [0001] The invention relates to the technical field of plant hollow capsule production technology, in particular to a method for back-dissolving the tailings of plant hollow capsules. Background technique [0002] my country has 300 billion empty capsules / year output and consumption, but whether these "300 billion empty capsules" can guarantee the safety and effectiveness of drugs has always been the focus and anxiety of the relevant departments of the national drug safety supervision. Domestic medicinal gelatin derived from animal skin and bone has its own shortcomings. The pathogenic factors (such as mad cow disease factor) are not easy to kill, and the detection accuracy is low. This is an international common problem, which is difficult to overcome as long as it is used. The second is that animal gelatin will have negative effects such as reduced curative effect after being affected by changes in environmental conditions (light, heat, time) and some ingre...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08J11/06C08L1/28
CPCC08J11/06C08L1/284Y02W30/62
Inventor 唐思宇周玉坤李汉伟丛广利
Owner 河北康新植物胶囊有限公司
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