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A device and method for eliminating jumping and misalignment of laser-welded thin-tube pipelines and ensuring gaps

A laser welding and thin tube technology, applied in laser welding equipment, piping systems, manufacturing tools, etc., to achieve the effect of misalignment, improving product qualification rate, and improving productivity

Inactive Publication Date: 2018-07-17
LIAONING UNIVERSITY OF TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Therefore, the beating, gap change and misalignment of the pipeline to be welded on the laser welding production line are problems that must be solved to restrict the transformation of the production line

Method used

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  • A device and method for eliminating jumping and misalignment of laser-welded thin-tube pipelines and ensuring gaps
  • A device and method for eliminating jumping and misalignment of laser-welded thin-tube pipelines and ensuring gaps
  • A device and method for eliminating jumping and misalignment of laser-welded thin-tube pipelines and ensuring gaps

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0053] a. Surface pickling, cold rolling and annealing are carried out to the steel strip 2; the annealing temperature is 880° C., the annealing time is 6 hours, and the thickness of the steel strip after cold rolling is a steel strip with a thickness of 0.8 mm;

[0054] b. The pretreated steel strip is transported to the platform, and the height of the edge of the steel strip is rolled to 0.95 times the radius of the welded pipe to be prepared by multiple pairs of first outer forming transfer rolls 112 and first inner forming transfer rolls 117; Wherein, the number of sets of the plurality of pairs of first outer forming transfer rolls 112 and first inner forming transfer rolls 117 is 50 sets, the distance is 100 mm, and the rotation speed is 500 mm / min.

[0055] c. Roll the edge height of the steel strip processed in step b to 1.3 times the radius of the welded pipe to be prepared by multiple pairs of second outer forming transfer rolls 122 and second forming transfer rolls 1...

Embodiment 2

[0059] a. Surface pickling, cold rolling and annealing are carried out to the steel strip 2; the annealing temperature is 885° C., the annealing time is 5.5 hours, and the thickness of the steel strip after cold rolling is 0.5 mm;

[0060] b. Transport the pretreated steel strip to the platform, and roll the edge height of the steel strip to 1.0 times the radius of the welded pipe to be prepared by multiple pairs of first outer forming transfer rolls 112 and first inner forming transfer rolls 117; Wherein, the number of sets of the plurality of pairs of first outer forming transfer rollers 112 and first inner forming transfer rollers 117 is 5 sets, the distance is 200 mm, and the rotation speed is 10 mm / min.

[0061] c. Roll the edge height of the steel strip processed in step b to 1.6 times the radius of the welded pipe to be prepared by multiple pairs of second external forming transfer rolls 122 and second forming transfer rolls 126; wherein, the multiple pairs of second Th...

Embodiment 3

[0065] a. Carry out surface pickling, cold rolling and annealing treatment to the steel strip 2; the annealing temperature is 875° C., the annealing time is 6.5 hours, and the thickness of the steel strip after cold rolling is a steel strip with a thickness of 1.5 mm;

[0066] b. The pretreated steel strip is transported to the platform, and the height of the edge of the steel strip is rolled to 0.9 times the radius of the welded pipe to be prepared by multiple pairs of first outer forming transfer rolls 112 and first inner forming transfer rolls 117; Wherein, the number of sets of the plurality of pairs of first outer forming transfer rolls 112 and first inner forming transfer rolls 117 is 100 sets, the distance is 10 mm, and the rotation speed is 1000 mm / min.

[0067] c. Roll the edge height of the steel strip processed in step b to 1.0 times the radius of the welded pipe to be prepared by multiple pairs of second outer forming transfer rolls 122 and second forming transfer r...

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Abstract

The invention discloses a device and method for eliminating pipeline bounce and misalignment and guaranteeing a clearance of a laser welded thinned pipe. The device comprises a first reel pipe mechanism, a second reel pipe mechanism, a third reel pipe mechanism and a welding clamping mechanism which are arrayed in sequence. The method comprises the following steps: a) pre-treating a steel belt; b) rolling the height of the edge of the steel belt to be 0.9-1.0 time of the radius of a to-be-prepared welded pipe; c) rolling the height of the steel belt to be 1.0-1.6 times of the radius of the to-be-prepared welded pipe; d) rolling the height of the edge of the steel belt to be 1.6-2.0 times of the radius of the to-be-prepared welded pipe; and e) welding. The invention has the beneficial effects that the pipeline bounce and misalignment can be eliminated in the laser welding process of the thinned pipe, and the clearance can be guaranteed, so that the product yield is increased; and the pipe diameter of the pipe produced according to the method and the device directly meets the production requirement, and the production link of sizing the welded pipe is omitted, so that the production efficiency is increased.

Description

technical field [0001] The invention relates to the field of metal processing, in particular to a device and a method for eliminating jumping and misalignment of laser-welded thin tubes and pipelines and ensuring gaps. Background technique [0002] Laser welding technology is the best way to produce thin-walled steel pipes. It can not only increase the production efficiency of welded pipes by 2 to 3 times (compared with TIG), but also improve the welding quality and obtain steel pipe properties that are difficult to achieve with other production methods. In recent years, due to the development of laser welding technology and equipment, the weld quality of thin-walled welded pipes produced by laser welding has been significantly improved, and the scrap rate of cold forming has been reduced to less than 0.5%. In view of the good processing characteristics of laser welded pipes, more and more parts companies tend to adopt laser welding methods for the production of stainless st...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K26/70
CPCB23K26/702B23K2101/10
Inventor 辛立军马胜男陈明华周岐
Owner LIAONING UNIVERSITY OF TECHNOLOGY