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Continuous and intelligent preparation method of liquid cooling drop pills

一种液体冷却、智能制备的技术,应用在非有效成分的医用配制品、含有效成分的医用配制品、丸剂输送等方向,能够解决没有喂料系统、设备体积大、循环效率低等问题,达到方便产品规格、质量一致性好、产品质量均一的效果

Active Publication Date: 2017-03-29
TIANJIN TASLY PHARMA CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Existing drop pill production method is natural dropping system and in conjunction with liquid cooling basically, or the pressurized dripping method improved by natural drop system method and in conjunction with liquid cooling, the defect of the method of prior art is: 1, the whole The production process takes a long time. Since the raw materials contain some volatile components, the components volatilize, and it is difficult to guarantee the quality of the dropping pills. The product quality is uniform and stable.
2. There is no feeding system, which leads to poor uniformity of the active ingredients in the dripping pills; 3. In addition, the liquid cooling method requires liquid-solid separation of the dripping pills and the cooling liquid. It is difficult to completely separate the two, so , the coolant will inevitably remain on the dripping pills, resulting in contamination of the dripping pills
4. When it is necessary to adjust the output, the traditional dripping equipment can only be adjusted by changing the dripper and pressure, and the dripping frequency is low. In addition, it needs a large heat exchange surface area of ​​the paraffin cooling liquid, and the cycle efficiency is low. High consumption, resulting in large equipment volume, prone to cleaning dead ends, and high risk of cross-contamination

Method used

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  • Continuous and intelligent preparation method of liquid cooling drop pills

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Example 1 Preparation of compound Danshen dripping pills

[0029] Take 600g of Danshen notoginseng extract, 5g of borneol, and 2000g of PEG-6000 excipients. After precision weighing, the borneol and PEG-6000 are first heated to 55℃, and then further mixed with Danshen notoginseng extract. After mixing, continue to heat to 60°C, the mixture material continues to undergo the steps of mixing, degassing, conveying, etc., the final temperature reaches 65°C, and the above-mentioned compounding process time does not exceed 60s. Adjust the homogenization pressure to 2000MPa to further uniformly disperse the mixture material to nanometer level dispersion, and further increase the material temperature. At the outlet of the homogenization device, the temperature of the mixture material is 80°C, and the outlet pressure of the homogenization device is 2MPa. The mixture material is dripped by the dripper vibration, the vibration frequency is adjusted to 50Hz, and the material drips into...

Embodiment 2

[0031] Example 2 Preparation of compound Danshen dripping pills

[0032] Take 600g of Danshen notoginseng extract, 5g of borneol, and 3000g of PEG-6000 excipients. After precision weighing, borneol and PEG-6000 are first heated to 50℃, and then further combined with Danshen notoginseng extract. After mixing, continue to heat to 55°C, the mixture material continues to undergo the steps of mixing, degassing, conveying, etc., the final temperature reaches 70°C, and the above-mentioned compounding process time does not exceed 30s. Adjust the homogenization pressure to 1500 MPa to further uniformly disperse the mixture to achieve nano-level dispersion, and further increase the temperature of the material. At the outlet of the homogenization device, the temperature of the mixture is 90 ℃, and the outlet pressure of the homogenization device is 0.1 MPa. The mixed material is vibrated and dripped by the dripper. The vibration frequency is adjusted to 500Hz. The material is dripped into a...

Embodiment 3

[0034] Example 3 Preparation of Huoxiang Zhengqi Dropping Pills

[0035] Take 200g of Huoxiang Zhengqi extract, 1ml of patchouli oil, 2ml of perilla leaf oil, and 40g of polyethylene glycol. After precision weighing, the polyethylene glycol is first heated to make the material, and the temperature is heated to 45°C, and further Mix with Huoxiang Zhengqi extract, patchouli oil, and perilla leaf oil, and continue to heat to 55°C. After the mixture continues to undergo mixing, degassing, and conveying steps, the final temperature reaches 70°C. Not more than 60s. Adjust the homogenization pressure to 500MPa to further uniformly disperse the mixture to achieve nanometer dispersion, and further increase the temperature of the material. At the outlet of the homogenizer, the temperature of the mixture is 80°C, and the outlet pressure of the homogenizer is 0.05MPa. The mixture material is dripped by the dripper vibration, the vibration frequency is adjusted to 100Hz, and the material dri...

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Abstract

The invention provides a continuous and intelligent preparation method of liquid cooling drop pills. The preparation method comprises the following steps that (1) feeding is conducted, specifically, various materials are separately weighed and conveyed; (2) melting is conducted, specifically, the materials conveyed in the step (1) are subjected to graded heating and mixing to obtain a mixture, wherein the effective component RSD in the mixture is no larger than 5%; (3) homogenization is conducted, specifically, the mixture obtained in the step (2) is pressurized and heated to obtain a homogenized material with the effective component RSD being no larger than 5%; (4) dropping is conducted, specifically, the homogenized material obtained in the step (3) is subjected to vibration dropping to obtain the drop pills, and the drop pills are conveyed after being put into cooling liquid to be cooled; and (5) deoiling is conducted, specifically, the cooling liquid on the surfaces of the drop pills conveyed in the step (4) is removed in an inclined centrifugation mode. By adoption of the continuous and intelligent preparation method, the time for the whole preparation process is shortened, higher stability and uniformity of the drop pills are ensured, and the drop pills are reasonably deoiled in the high-speed centrifugation mode, so that pollution to the drop pills is avoided, and the cyclic utilization rate of the cooling liquid is increased.

Description

Technical field [0001] The invention relates to the technical field of pharmacy, in particular to drop pill medicine manufacturing equipment, in particular to a continuous intelligent preparation method of liquid cooling drop pill. Background technique [0002] Dropping pills are a traditional dosage form in traditional Chinese medicine preparations. They are generally recognized for their short production cycle, rapid onset of action, high drug stability, and ease of carrying and storage. [0003] The existing drip pill production method is basically natural dripping combined with liquid cooling, or a pressurized dripping method improved from the natural dripping method combined with liquid cooling. The disadvantages of the prior art method are: 1. The production process takes a long time. Due to the volatilization of some volatile components in the raw materials, it is difficult to ensure the uniformity and stability of the quality of dripping pills. 2. There is no feeding syste...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A61J3/06
CPCA61J3/06A61K9/2031A61K9/2095A61K9/20A61K36/532A61K36/537A61K47/10A61K47/36
Inventor 闫凯境孙小兵荣昌盛蔡雪飞王亮
Owner TIANJIN TASLY PHARMA CO LTD
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