Unlock instant, AI-driven research and patent intelligence for your innovation.

Cast-iron casting, method for manufacturing the cast-iron casting, and equipment for manufacturing the cast-iron casting

A manufacturing method and technology for manufacturing equipment, applied in the field of cast iron castings, can solve the problems of reduced productivity and limited scope of application, and achieve the effect of preventing the generation of free cementite and cheap defects

Active Publication Date: 2017-04-05
SINTOKOGIO LTD
View PDF13 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For this reason, applicable shapes are limited to extremely simple shapes, and there is a problem of lowering productivity due to tasks such as pasting thin plates
The method of forming a graphite-free layer near the surface of the casting by controlling the chemical composition of the casting and adding alloys leads to a limited range of application of the product, so it is impossible to adopt this method according to the required specifications

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Cast-iron casting, method for manufacturing the cast-iron casting, and equipment for manufacturing the cast-iron casting
  • Cast-iron casting, method for manufacturing the cast-iron casting, and equipment for manufacturing the cast-iron casting
  • Cast-iron casting, method for manufacturing the cast-iron casting, and equipment for manufacturing the cast-iron casting

Examples

Experimental program
Comparison scheme
Effect test

no. 1 approach

[0048] figure 1 It is a schematic diagram which shows the structure of the cast iron casting manufacturing facility of 1st Embodiment.

[0049] A cast iron casting manufacturing facility 1 is a facility for producing cast iron castings using the V process, and has: a casting mold 2 using molding sand not containing a binder; a casting mold platform 3; a frame transfer device 4; a fixed suction device 5; and a movable suction device 6. In addition, the casting mold 2 is a casting mold formed of molding sand in a molding frame. here, figure 1 It shows the states of the fixed suction device 5 and the movable suction device 6 immediately before the mold 2 moves. When the casting mold 2 stops, each casting mold 2 is sucked by the fixed suction device 5 to decompress the inside of the casting mold 2. When the casting mold 2 moves, the fixed suction device 5 breaks away. Suction is performed to decompress the inside of the mold 2 . Thereafter, the movable suction device 6 follow...

no. 2 approach

[0056] The second embodiment relates to the structure around the mold 2 of the cast iron casting manufacturing facility 1 of the first embodiment. A second embodiment will be described with reference to the drawings. In the structure of the manufacturing facility of the cast iron casting of this embodiment, the part which differs from 1st Embodiment is demonstrated. The other parts are the same as those of the first embodiment, so the above description is referred to, and the description thereof is omitted here.

[0057] The manufacturing facility 1 of cast iron castings has a casting mold 2 , a casting mold platform 3 , a frame transfer device 4 , a fixed suction device 5 , and a movable suction device 6 . Figure 4 It is a schematic cross-sectional view around the mold 2 of the second embodiment. Figure 4 Indicates a casting mold of the V process, which is composed of a casting mold 2 using molding sand 9 without a binder, a fixed suction device 5, a temperature sensor 10...

no. 3 approach

[0062] The third embodiment is the same as the second embodiment, and relates to the structure around the mold 2 of the cast iron casting manufacturing facility 1 of the first embodiment. A third embodiment will be described with reference to the drawings. In the structure of the manufacturing facility of the cast iron casting of this embodiment, the part which differs from 2nd Embodiment is demonstrated. The other parts are the same as those of the second embodiment, so the above description is referred to, and the description thereof is omitted here.

[0063] The manufacturing facility 1 of cast iron castings has a casting mold 2 , a casting mold platform 3 , a frame transfer device 4 , a fixed suction device 5 , and a movable suction device 6 . Figure 5 It is a schematic cross-sectional view around the mold 2 of the third embodiment. Figure 5 Represents a V-process casting mold, which is composed of a casting mold 2 using a binder-free molding sand 9, a temperature sens...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

A cast-iron casting, a method for manufacturing the cast-iron casting, and equipment for manufacturing the cast-iron casting that can implement plating treatment or enameling treatment without defects on the surface of the cast-iron casting regardless of the specifications thereof and without inviting a decrease in productivity and an increase in costs. In the method, a mold is made by applying a vacuum to mold sand, and a melt is poured into the mold. A vacuum is applied to the inside of the mold until the temperature of a casting formed by this melt falls to or below the A1 transformation temperature. The equipment is provided with: at least one mold; a frame feed device that moves the mold; at least one fixed suction device that applies a vacuum to the inside of the mold when the mold is stopped; at least one movable suction device that moves while applying a vacuum to the inside of the mold instead of the fixed suction device when the mold is moved; and a temperature sensor that measures the surface temperature of the casting product.

Description

technical field [0001] The invention relates to a cast iron casting, a method for manufacturing the cast iron casting and a manufacturing device for the cast iron casting. Background technique [0002] Plating treatment and enamel treatment are known as techniques for imparting corrosion resistance, wear resistance, heat resistance, and the like to the surface of metal products. In addition, in the case of performing plating treatment and enamel treatment on the surface of cast iron castings, it is known that graphite and free cementite existing on the surface of cast iron castings have a bad influence on these treatments. Technology or research has been going on since time immemorial. [0003] Patent Document 1 discloses that after cleaning and activating the surface of a steel product, a catalyst for promoting a reduction reaction is provided and then plated. [0004] In Patent Document 2, it is disclosed that a pure iron sheet is pasted on the surface of the casting mol...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/03B22D27/20B22D30/00
CPCB22C9/03B22D18/06B22D23/06B22D27/20B22D30/00B22D47/02
Inventor 大羽崇文
Owner SINTOKOGIO LTD