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A super wear-resistant water-lubricated bearing composite material and its preparation method

A water-lubricated bearing and composite material technology, which is applied in the field of super-wear-resistant water-lubricated bearing composite materials and preparation, can solve the problems of large bearing wear, and achieve improved dry wear resistance, excellent wear resistance, and high temperature resistance. excellent effect

Active Publication Date: 2018-08-07
CHANGCHUN INST OF APPLIED CHEMISTRY - CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the prior art, the Chinese patent of a preparation method for water-lubricated rubber bearings (publication number 103467795) discloses a water-lubricated bearing material that uses nitrile rubber as the main material and cooperates with self-lubricating agents such as molybdenum disulfide and graphite. The method, the water-lubricated bearing material prepared by this method has excellent wear resistance, but the wear of the bearing is relatively large

Method used

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  • A super wear-resistant water-lubricated bearing composite material and its preparation method
  • A super wear-resistant water-lubricated bearing composite material and its preparation method
  • A super wear-resistant water-lubricated bearing composite material and its preparation method

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Effect test

Embodiment 1

[0026] The super wear-resistant water-lubricated bearing composite material consists of 80 parts by weight of nitrile rubber, 20 parts by weight of polyurethane rubber (number average molecular weight: 20,000), 4 parts by weight of zinc oxide, 1 part by weight of stearic acid, trimethylol trimethacrylate 0.8 parts by weight of propyl propane ester, 2 parts by weight of dicumyl peroxide, 50 parts by weight of carbon black, 0.5 parts by weight of 2,2,4-trimethyl-1,2-dihydroquinoline polymer, polytetrafluoroethylene It is composed of 5 parts by weight of vinyl fiber (γ-ray radiation under 30KGy dose), 30 parts by weight of graphite and 15 parts by weight of carbon fiber.

[0027] The preparation method of the above super wear-resistant water-lubricated bearing composite material: firstly add nitrile rubber, polyurethane rubber (number average molecular weight 20,000), zinc oxide, stearic acid, carbon black, 2,2,4 -Trimethyl-1,2-dihydroquinoline polymer, polytetrafluoroethylene fi...

Embodiment 2

[0029] Super wear-resistant water-lubricated bearing composite material, consisting of 40 parts by weight of hydrogenated nitrile rubber, 60 parts by weight of polyurethane rubber (number average molecular weight: 40,000), 10 parts by weight of zinc oxide, 3 parts by weight of stearic acid, di-tert-butyl peroxide 8 parts by weight of dicumylbenzene, 0.2 parts by weight of triallyl isocyanurate, 20 parts by weight of carbon black, 1 part by weight of N-isopropyl-N'-phenyl-p-phenylenediamine, polytetrafluoroethylene It is composed of 60 parts by weight of vinyl fibers (electron beam irradiation at a dose of 300KGy), 5 parts by weight of molybdenum disulfide and 10 parts by weight of glass fibers.

[0030] The preparation method of the above-mentioned super wear-resistant water-lubricated bearing composite material: firstly add hydrogenated nitrile rubber, polyurethane rubber (number average molecular weight 40,000), zinc oxide, stearic acid, carbon black, N-isopropyl Base-N'-phe...

Embodiment 3

[0032] Super wear-resistant water-lubricated bearing composite material, consisting of 50 parts by weight of carboxylated nitrile rubber, 50 parts by weight of polyurethane rubber (number average molecular weight 80,000), 5 parts by weight of zinc oxide, 2 parts by weight of stearic acid, 1 part by weight of zinc dimethacrylate Parts by weight, 1 part by weight of triallyl isocyanurate, 1 part by weight of dicumyl peroxide, 3 parts by weight of dicumyl di-tert-butyl peroxide, 40 parts by weight of carbon black, 2,2 , 1 weight part of 4-trimethyl-1,2-dihydroquinoline polymer, 2 weight parts of N-isopropyl-N'-phenyl-p-phenylenediamine, polytetrafluoroethylene powder (3000KGy dose electron beam radiation) 25 parts by weight, 5 parts by weight of carbon nanotubes and 30 parts by weight of aramid fibers.

[0033] The preparation method of the above super wear-resistant water-lubricated bearing composite material: firstly add carboxylated nitrile rubber, polyurethane rubber (number ...

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Abstract

The invention discloses a super wear-resistant water-lubricated bearing composite material and a preparation method thereof, belonging to the field of macromolecule sliding bearings, and aiming at providing the water-lubricated bearing composite material which is good in abrasive resistance, low in wear rate and long in service life, and the preparation method of the water-lubricated bearing composite material. The super wear-resistant water-lubricated bearing composite material is prepared from the following raw materials in parts by weight: 40-80 parts of rubber, 20-60 parts of polyurethane rubber, 4-10 parts of zinc oxide, 1-3 parts of stearic acid, 0.2-6 parts of an accelerant, 0.5-3 parts of an anti-aging agent, 0.2-8 parts of a vulcanizing agent, 20-80 parts of carbon black, 5-60 parts of polytetrafluoroethylene radiated by a gamma ray or an electronic beam, 5-30 parts of a self-lubricating agent and 5-30 parts of reinforced fibers, wherein the rubber is one or more of nitrile rubber, carboxy nitrile rubber and hydrogenated nitrile rubber. The composite material has excellent abrasive resistance, low wear rate and long service life.

Description

technical field [0001] The invention belongs to the field of polymer sliding bearings, and in particular relates to a super wear-resistant water-lubricated bearing composite material and a preparation method thereof. Background technique [0002] Sliding bearings refer to bearings that work under sliding friction. The lubrication methods used in sliding bearings mainly include water lubrication and oil lubrication. Oil lubrication often causes oil leakage, which not only pollutes the environment but also leaves oil stains to expose the target and be discovered by the enemy. Therefore, water lubrication is generally used for naval bearings. Materials commonly used in water-lubricated bearings are: iron pear wood, engineering plastics and rubber. Although iron pear wood has a good water lubrication effect, it has been eliminated due to the depletion of this resource; many engineering plastics have good self-lubricating properties, such as polytetrafluoroethylene (PTFE), ultr...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L9/02C08L13/00C08L15/00C08L27/18C08L77/10C08L75/04C08K13/04C08K7/06C08K7/14C08K3/04C08K3/30C08K7/24C08K3/22C08K5/09
CPCC08K2201/014C08L9/02C08L13/00C08L15/005C08L75/04C08L2201/08C08L2205/035C08L2205/16C08L27/18C08K13/04C08K2003/2296C08K5/09C08K7/06C08K3/04C08K7/14C08K2003/3009C08L77/10C08K7/24
Inventor 郇彦王杰刘佳杨小牛
Owner CHANGCHUN INST OF APPLIED CHEMISTRY - CHINESE ACAD OF SCI
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