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Modified 3D printing ultramicro aluminum alloy powder and preparation method thereof

A 3D printing and aluminum alloy powder technology, applied in the field of 3D printing, can solve the problems of energy waste, incomplete sintering, insufficient laser absorption, etc., and achieve the effect of improving the tensile strength

Inactive Publication Date: 2017-05-24
NANTONG JINYUAN INTELLIGENT TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, when using aluminum alloy powder for metal laser sintering 3D printing, the system controls the laser beam to emit on the flat aluminum alloy powder. Due to the high reflectivity of aluminum itself, part of the laser light is reflected by the aluminum alloy powder, which directly causes the aluminum alloy powder Insufficient absorption of laser light will cause defects such as uneven sintering or incomplete sintering of aluminum alloy powder, which will affect the final quality of the product and cause waste of materials and energy.

Method used

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Examples

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preparation example Construction

[0023] A preparation method for modified 3D printing ultrafine aluminum alloy powder, comprising the following steps:

[0024] A. Prepare aluminum alloy powder by gas atomization to obtain aluminum alloy powder with a particle size of 10-50 μm and an oxygen content of <500 ppm;

[0025] B, take aluminum alloy powder, cesium fluoroaluminate and potassium fluoroaluminate, its parts by weight are aluminum alloy powder 95~99.5, cesium fluoroaluminate 0.25~5, potassium fluoroaluminate 0.25~5;

[0026] C. Put cesium fluoroaluminate and potassium fluoroaluminate into aluminum alloy powder, and dry mix for 20-100 minutes to obtain modified 3D printing ultrafine aluminum alloy powder.

[0027] In the preparation method of the described modified 3D printing ultrafine aluminum alloy powder, preferably in the step A, the gas atomization includes the following sub-steps:

[0028] A1. Melting the aluminum alloy material under the protection of nitrogen to obtain the aluminum alloy liquid; ...

Embodiment 1

[0032] Example 1, a modified 3D printing ultrafine aluminum alloy powder, including the following materials in parts by weight: aluminum alloy powder 95, cesium fluoroaluminate 5, potassium fluoroaluminate 5;

[0033] The aluminum alloy powder is AlSi 12 , wherein the silicon content is 10wt%. The particle size of the aluminum alloy powder is 20-40 μm, and the oxygen content is less than 500 ppm.

[0034] A preparation method for modified 3D printing ultrafine aluminum alloy powder, comprising the following steps:

[0035] A. Prepare aluminum alloy powder by gas atomization to obtain aluminum alloy powder with a particle size of 20-40 μm and an oxygen content of <500 ppm;

[0036] Among them, aerosolization includes:

[0037] A1. After vacuuming, fill with nitrogen, and melt the aluminum alloy material AlSi under the protection of slightly positive pressure nitrogen 12 , to obtain aluminum alloy liquid;

[0038] A2. Nitrogen gas is introduced, and the aluminum alloy liqui...

Embodiment 2

[0041] Example 2, a modified 3D printing ultrafine aluminum alloy powder, including the following materials in parts by weight: aluminum alloy powder 97, cesium fluoroaluminate 1, potassium fluoroaluminate 2;

[0042] The aluminum alloy powder is AlSi 12 , wherein the silicon content is 7wt%. The particle size of the aluminum alloy powder is 10-40 μm, and the oxygen content is less than 500 ppm.

[0043] A preparation method for modified 3D printing ultrafine aluminum alloy powder, comprising the following steps:

[0044] A. Prepare aluminum alloy powder by gas atomization to obtain aluminum alloy powder with a particle size of 10-40 μm and an oxygen content of <500 ppm;

[0045] Among them, aerosolization includes:

[0046] A1. After vacuuming, fill with nitrogen, and melt the aluminum alloy material AlSi under the protection of slightly positive pressure nitrogen 12 , to obtain aluminum alloy liquid;

[0047] A2. Nitrogen gas is introduced, and the aluminum alloy liquid...

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Abstract

The invention discloses modified 3D printing ultramicro aluminum alloy powder and a preparation method thereof. The modified 3D printing ultramicro aluminum alloy powder comprises, by weight, 95-99.5 parts of aluminum alloy powder, 0.25-5 parts of cesium fluoroaluminate and 0.25-5 parts of potassium fluoroaluminate, wherein the particle size of the aluminum alloy powder ranges from 10 micrometers to 50 micrometers, and oxygen content thereof is less than 500 ppm. The preparation method includes the steps of A, preparing the aluminum alloy powder by gas atomization, wherein the particle size of the obtained aluminum alloy powder ranges from 10 micrometers to 50 micrometers, and oxygen content thereof is less than 500 ppm; B, weighing the aluminum alloy powder, the cesium fluoroaluminate and the potassium fluoroaluminate according to the above parts by weight; C, putting the cesium fluoroaluminate and the potassium fluoroaluminate into the aluminum alloy powder, and conducting dry mixing for 20-100 minutes so as to obtain the modified 3D printing ultramicro aluminum alloy powder. The modified 3D printing ultramicro aluminum alloy powder reduces reflection of the aluminum alloy powder, enables sintering to be uniform and thorough during printing and is high in printed product quality.

Description

technical field [0001] The invention belongs to the technical field of 3D printing, and relates to a 3D printing material and a preparation method thereof, in particular to a modified 3D printing ultrafine aluminum alloy powder and a preparation method thereof, which are suitable for 3D printing by a metal laser selective sintering method. Background technique [0002] In 3D printing technology, selective laser sintering (SLS) is a method that uses infrared lasers as energy sources and powder materials as printing modeling materials. During the printing process, the powder is first preheated to a certain temperature, and then the powder is flattened under the action of the scraper; the laser beam is selectively sintered according to the information of the layered section under the control of the computer, and then the powder is sintered after one layer is completed. The next layer is sintered, and after all the sintering is completed, the excess powder is removed, and then a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F1/00B22F9/08C22C21/02B33Y70/00
CPCB22F1/0003B22F9/082B33Y70/00C22C21/02
Inventor 盛洪超薛高健邓斌岳巍姜勇梁廷禹杨海峰
Owner NANTONG JINYUAN INTELLIGENT TECH CO LTD