Forming method of press-fit double-metal compound brake drum

A composite braking and forming method technology, applied in the direction of brake drums, etc., can solve the problems of popularization and application, complicated production process, fracture and scrapping, etc., and achieve the effect of broad application prospect, simple production process and improved service life

Active Publication Date: 2017-05-31
HENAN UNIV OF SCI & TECH
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Problems solved by technology

However, it also has certain disadvantages, mainly due to its poor thermal fatigue resistance, which is easy to be fatigued and then broken and scrapped; the weight is too large, which is out of date in terms of reducing the weight of vehicles and saving fuel as much as possible, and must be improved.
[0004] At present, several new technologies of bimetallic brake drums have appeared in China: 1. A steel belt is placed at the braking position during casting to improve its toughness. This method is difficult to control the quality consistency, and the improvement of its toughness is also limited. can fundamentally change its security
2. The outer layer is made of a low-carbon steel plate, and then cast directly into the finished shell by centrifugal cast

Method used

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  • Forming method of press-fit double-metal compound brake drum
  • Forming method of press-fit double-metal compound brake drum

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Example Embodiment

[0022] A method for forming a press-fit bimetal composite brake drum includes the following steps:

[0023] (1) A low carbon steel tube with a wall thickness of 7mm is made into a low carbon steel shell with a wall thickness of 4mm, a height of 330mm, and a maximum outer diameter of 483mm by cold drawing and stretching, as a brake drum jacket ;

[0024] (2) Melt the molten iron and heat the molten iron at 1280~1290℃, and use the horizontal centrifugal casting machine to cast the molten iron into a cast iron pipe; among them, the rotational speed of the horizontal centrifugal casting machine during the casting process is 600~750r / min;

[0025] (3) The cast iron pipe is processed into an inner diameter of 460mm, a thickness of 8mm, and a height of 300mm, so that the outer diameter of the cast iron pipe is larger than the inner diameter of the low carbon steel shell, and a number of grooves are machined on the outer wall of the cast iron pipe ;

[0026] (4) Fix the low-carbon steel sh...

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Abstract

The invention discloses a forming method of a press-fit double-metal compound brake drum, and relates to the technical field of brake drum forming methods. Firstly, a cold drawing stretching method is adopted to manufacture a low-carbon steel pipe as a brake drum cover; a centrifugal casting method is used for manufacturing a cast iron pipe; the cast iron pipe is machined as a certain size; the outer diameter of the cast iron pipe is larger than the inner diameter of a low-carbon steel shell; multiple grooves are machined in the outer wall of the cast iron pipe; epoxy resin adhesive is coated on the outer wall of the cast iron pipe and in the grooves; the cast iron pipe is pressed in the brake drum cover manufactured by the low-carbon steel by a hydropress to form the double-metal compound brake drum compounded by two materials of low-carbon steel and cast iron; and the brake drum can be placed by 24 hours for installation for use. The forming method of the double-metal compound brake drum is simple, is high in efficiency, is firm in combination of two materials of the brake drum, and is safe and durable in product.

Description

technical field [0001] The invention relates to the technical field of forming methods of brake drums, in particular to a forming method of bimetallic composite brake drums. Background technique [0002] The vigorous development of the transportation industry has injected vitality into the automobile industry, and the development of the automobile industry has provided a huge development space for the development of auto parts, especially foundry enterprises. Brake drum, as the main wear and tear part in the automobile braking system, has a huge market demand due to its advantages of compact structure, reliable performance and high braking power. [0003] There are two main types of brake drum materials used in the market today, one is cast iron (used for large and medium-sized vehicles), and the other is aluminum-based composite materials (mainly used for small vehicles). The reason why cast iron is used as the material of most vehicle brake drums is mainly because of its ...

Claims

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Application Information

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IPC IPC(8): B23P15/00F16D65/10
CPCB23P15/00F16D65/10
Inventor 黄亚博王文焱刘冀尧卢高郭雷明谢敬佩李继文王爱琴李洛利
Owner HENAN UNIV OF SCI & TECH
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