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Automatic paint spraying device and automatic paint spraying method for inner wall of wind-powered electricity-generation tower pole

A technology for automatic painting and wind power towers, which is applied in the direction of spraying devices, spraying devices, liquid spraying devices, etc. It can solve the problems of uneven local thickness of manual painting, great impact on the occupational health of operators, and large diameters of offshore wind power towers, etc. problems, achieve the effect of reducing operator fatigue, good coating effect and uniform coating thickness

Inactive Publication Date: 2017-08-18
广东粤水电装备集团有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1. Artificial coating is prone to local uneven thickness;
[0004] 2. In order to avoid local uneven thickness on site, the operator often covers the whole layer after the overall construction is completed, which is easy to cause loss of paint, and the loss rate usually reaches 20-30%
[0005] 3. Low efficiency of manual coating
[0006] 4. Manual painting has a great impact on the occupational health of operators
[0007] 5. The diameter of the offshore wind power tower is very large, and the traditional manual painting method needs to use a special roller frame for painting to keep the tower in a rotating state for painting operations

Method used

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  • Automatic paint spraying device and automatic paint spraying method for inner wall of wind-powered electricity-generation tower pole
  • Automatic paint spraying device and automatic paint spraying method for inner wall of wind-powered electricity-generation tower pole
  • Automatic paint spraying device and automatic paint spraying method for inner wall of wind-powered electricity-generation tower pole

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] refer to figure 1 , an automatic painting device for the inner wall of a wind power tower, including a walking trolley 1, a support frame 4 fixed on the walking trolley 1, and a spray gun 15 connected to the support frame 4, and also includes: a control cabinet 2, a fixing frame 5, Feed valve 8, rotary valve 9, hollow shaft 10, motor 17; the motor 17 is fixedly connected to the support frame 4 and drives the hollow shaft 10 to rotate, and the rotary valve 9 is fixed by the fixed frame 5 On the support frame 4, the feed valve 8 is connected to the hollow rotating shaft 10 through the rotary valve 9 and provides a material circulation channel, and the other end of the hollow rotating shaft 10 is connected to the spray gun 15 and allows the material It is sprayed from the nozzle 14 of the spray gun 15; the motor 17 is connected to the control cabinet 2 by signal; the walking trolley 1 is connected to the control cabinet 2 by signal. A mixer is connected to the rotary valv...

Embodiment 2

[0044] refer to Figure 4 The difference from Embodiment 1 is that the spray gun 15 is a telescopic rod structure, and the length of the spray gun 15 itself can be adjusted in this structure, so as to adjust the relative distance of the nozzle 14 relative to the hollow shaft 10 . In this way, the adjustment sleeve 16 is not required, and the connecting hose 13 may not be provided, and the material coming out from the hollow rotating shaft 10 directly enters the spray gun 15 . The function of this structure is the same as that of the embodiment 1, which is to adjust the relative position of the nozzle 14 relative to the hollow shaft 10 . All the other structures and effects are the same as in Example 1.

[0045] A kind of automatic painting method using the automatic painting device for the inner wall of any wind power tower tube of the present invention, specifically:

[0046] Step 1. Connect the intake valve 6 to the pipeline of the high-pressure airless sprayer, connect th...

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PUM

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Abstract

The invention relates to an automatic paint spraying device and automatic paint spraying method for an inner wall of a wind-powered electricity-generation tower pole. The automatic paint spraying device comprises a walking wagon, a supporting frame, a spray gun, a control cabinet, a fixing frame, a feed valve, a rotating valve, a hollow rotating shaft and a motor, wherein the motor is fixedly connected to the supporting frame and drives the hollow rotating shaft to rotate; the rotating valve is fixed to the supporting frame through the fixing frame; the feed valve is connected with the hollow rotating shaft through the rotating valve, and provides a material circulating channel, and the other end of the hollow rotating shaft is connected with the spray gun, and is used for enabling materials to be sprayed from a nozzle of the spray gun; the motor is in signal connection with the control cabinet; and the walking wagon is in signal connection with the control cabinet. The automatic paint spraying device disclosed by the invention is high in efficiency, good in paint spraying effect, uniform in paint spraying thickness, and suitable for paint spraying for the inner wall of a large-diameter steel pipe of which the diameter is 3-10 m; microcomputer control is adopted to realize automatic operation, and manual operation is not needed; the weariness of an operator is relieved, and the working efficiency is improved; the coating is level, smooth, and free from brush marks; and paint is saved.

Description

technical field [0001] The invention relates to an automatic paint spraying device, in particular to a paint spraying device for the inner wall of a large-diameter cylinder. Background technique [0002] The onshore wind power tower is usually composed of a tapered tubular steel tower with a diameter of 4.6m and a single-section longest diameter of 30m, which has the characteristics of large diameter and long length. 30m. Derusting and painting the tower surface are the two most important processes in the manufacturing process. The existing wind power tower inner walls are painted by manual high-pressure spraying. This traditional method has the following disadvantages: [0003] 1. Artificial coating is prone to local uneven thickness; [0004] 2. In order to avoid local uneven thickness on site, the operator often covers the whole layer after the overall construction is completed, which is easy to cause loss of paint, and the loss rate usually reaches 20-30%. [0005] 3...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B05B13/06B05B13/04B05B7/04B05B1/04B05D7/22B05D1/02
CPCB05B13/0636B05B1/04B05B7/0416B05B13/0421B05D1/02B05D7/22
Inventor 吴海宏
Owner 广东粤水电装备集团有限公司
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