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Stereo circular production technology for pipe pile

A technology of production process and three-dimensional circulation, which is applied in the direction of manufacturing tools, reinforced molding, supply devices, etc., can solve the problems of chaotic production process, high probability of safety accidents, and low production efficiency, so as to improve recycling efficiency and prevent collisions Risk, the effect of improving productivity

Active Publication Date: 2017-09-05
ZHEJIANG KNSN PIPE & PILE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It also directly affects the production efficiency of pipe piles
In the existing production process of pipe piles, the reuse efficiency of molds is low. In the assembly line, the driving mould, pipe piles, steel cages and the production process steps generally use a straight line to effectively synchronize poorly, or the driving molds in the assembly line, The hoisting process of pipe piles and steel cages is too long, the probability of safety accidents is high, the occupied area is too large, and the land use efficiency of the plane circulation line is low
In short, the existing pipe pile production process cannot meet the above-mentioned high-efficiency and safety needs, the production process is chaotic and disorderly, and the production efficiency is low

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0011] Example 1, a three-dimensional circulation production process for pipe piles, the plant adopts an "L"-shaped layout that is vertically lying down, and a feeding device area, a centrifuge area, an upper mold storage bracket, a steam curing pool, Disassembly and assembly mold area, pipe pile waiting area, and steel cage processing area; passages are set on both sides of the plant longitudinally, the feeding device is set at the transverse turning point of the "L" head, and the middle part of the pipe pile plant wall is set to run on the same longitudinal track. Driving I, low driving II and low driving III, the top of the factory wall is equipped with high driving IV running on the longitudinal track, low driving I, low driving II, and low driving III can move horizontally and vertically, up and down, left and right, and high driving IV can only move vertically and up and down Moving, low-level crane I and low-level crane II are connected to the upper mold spreader for pip...

Embodiment 2

[0012] Embodiment 2, a three-dimensional circulation production process of pipe piles, a three-dimensional circulation production process of pipe piles. This process has at least six sets of molds. The molds include an upper mold and a lower mold. The reinforcement cage is hoisted to the lower mold located in the disassembly and assembly mold area, and the small head tension plate and the end plate are connected with the two ends of the reinforcement cage by using the wind gun hanging on the bracket hook. The lower mold moves vertically at a high position and is directly transported to the feeding area, and then the lower mold equipped with a steel cage is placed on the feeding trolley. After the concrete is laid in the lower mold, the motor moves in reverse, and the lower mold that has been fed is returned to the original position. On the lower mold, the upper mold and the lower mold are closed by the clamping bolts using the wind gun hanging on the bracket hook, and the tens...

Embodiment 3

[0014]Embodiment 3, a three-dimensional circulation production process of pipe piles, a three-dimensional circulation production process of pipe piles, the plant adopts an "L"-shaped layout that is vertically lying down, and a feeding device area, a centrifuge area, Upper mold storage bracket, steam curing pool, disassembly and assembly mold area, pipe pile waiting area, steel cage processing area; passages are set on both sides of the plant longitudinally, and the feeding device is set at the horizontal turning point of the "L" head. The middle part is equipped with low-level traffic I, low-level traffic II and low-level traffic III running on the same longitudinal track, and the top of the plant wall is equipped with high-level traffic IV running on the longitudinal track. Moving, the high-level driving IV only moves vertically and up and down, the low-level driving I and the low-level driving II are connected to the upper mold spreader for pipe piles, and the high-level driv...

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Abstract

The invention relates to a stereo circular production technology for a pipe pile. Longitudinal reversed L-shaped layout is adopted by a workshop; a feeding device area, a centrifuge area, an upper mold storage bracket, a steam curing tank, a disassembling mold area, a pipe pile transporting area and a reinforcement cage processing area are paved on the workshop ground; channels are arranged on the two sides of the workshop along the longitudinal direction; a feeding device is arranged on a horizontal bent part of L-shaped head part; a low-position crane I, a low-position crane II and a low-position crane III which run on a same longitudinal rail are arranged on the middle part of a pipe pile workshop wall; a high-position crane IV which runs on the longitudinal rail is arranged at the top of the pipe pile workshop wall. According to the stereo circular production technology provided by the invention, the four cranes move in respective areas, so that the collision risk prevention is realized while the cranes and the mold can efficiently operate in order, the reuse efficiency of the mold is increased and the production efficiency of the pipe pile is increased.

Description

[0001] 【Technical field】 [0002] The invention relates to the technical field of a pipe pile production process, in particular to the technical field of a three-dimensional circulation pipe pile production process. [0003] 【Background technique】 [0004] As we all know, with the construction needs of large-scale projects such as modern urban real estate, bridges, and ports, the application fields of pipe piles that can be prefabricated in a factory and greatly shorten the construction period are becoming more and more extensive. In the existing pipe pile production process, a large amount of labor is required to meet the production needs of different stages, but on the one hand, the use of a large amount of labor cannot meet the needs of high-efficiency production. occur. The reuse rate of pipe pile molds and the fluency of the pipe pile production line cycle refer to whether the driving mould, pipe piles, steel cages and various production process steps can be effectively s...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B21/62B28B21/30B28B21/32B28B21/90B28B13/02B28B11/24
CPCB28B11/245B28B13/023B28B21/30B28B21/32B28B21/62B28B21/90
Inventor 张建华
Owner ZHEJIANG KNSN PIPE & PILE
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