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Quality control method in pot-type fermentation technique process of Pixian broad bean paste

A quality control method and fermentation process technology, applied in the field of food seasoning, can solve the problems of excessive aflatoxin and Escherichia coli, easy to dye Aspergillus flavus and Escherichia coli, unstable product quality, etc. Controllable and stable product quality

Inactive Publication Date: 2017-10-03
SICHUAN GAOFUJI FOOD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0013] The present invention aims to solve the problems existing in the prior art when fermenting pottery vats and pools to prepare Pixian watercress: the fermentation period is long; during the fermentation process, it is easy to be infected with Aspergillus flavus and Escherichia coli, resulting in aflatoxin and Escherichia coli exceeding the standard , the problem of unstable product quality, based on the advantages of fermenter fermentation can avoid pathogenic bacteria, controllable production conditions, easy control, high yield, etc., after long-term research and practice, the inventors proposed a fermenter for fermenting Pixian Douban's feasible process and conditions meet the quality requirements, improve the fragrance and umami taste of the product, shorten the production cycle of Pixian Douban, avoid the pollution of pathogenic bacteria in the production process, and occupy less land. It is suitable for large-scale industrial production and meets the market demand of Pixian Douban

Method used

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  • Quality control method in pot-type fermentation technique process of Pixian broad bean paste
  • Quality control method in pot-type fermentation technique process of Pixian broad bean paste

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Embodiment 1

[0038] This embodiment describes the present invention in detail by taking the preparation of 1 ton of Pixian watercress as an example.

[0039] A kind of quality control method in Pixian county watercress pot type fermentation process, comprises the steps:

[0040] A. Preparation of broad bean paste: Weigh 141 kg of dried broad bean, select by bean sorting machine, and clean by washing machine to obtain 138.2 kg of broad bean, put 138.2 kg of broad bean through selection and cleaning into a cooking pot, and add Clean water until the broad bean is submerged, use steam to heat to above 95°C and keep cooking for about 2 minutes; after cooking, drain the water and put it in an air-cooled auger to cool to 40°C, and spread it to get 261.36kg broad bean, absorbing 123.15kg The broad bean splits that have been aired are sent into the blender, and then 17.1kg of flour and 0.41kg of Aspergillus oryzae powder are respectively inserted into the blender through the inoculation powder rece...

Embodiment 2

[0046] A kind of quality control method in Pixian county watercress pot type fermentation process, comprises the steps:

[0047] A, prepare broad bean paste valve: take by weighing 705kg of dry broad bean valve, select through bean sorting machine, cleaning machine cleaning, obtain 691kg broad bean valve, put the broad bean valve through selection, cleaning into cooking pot, add clear water in cooking pot, until After submerging the fava bean, use steam to heat to above 95°C and keep cooking for about 2 minutes; after cooking, drain the water and put it in an air-cooled auger to cool to 40°C, and spread it to get 1306.8kg of broad bean, which absorbs 615.75kg of water; The broad bean flaps that have been spread out are sent to the mixer, and then 85.5kg of flour and 2.05kg of Aspergillus oryzae powder are respectively connected to the mixer through the inoculation powder receiver, and fully mixed with the broad bean flaps evenly. After stirring, put it into the koji room, turn...

Embodiment 3

[0051] A kind of quality control method in Pixian county watercress pot type fermentation process, comprises the steps:

[0052] A, preparation of broad bean paste valve: take by weighing 1410kg of dry broad bean valve, select through bean sorting machine, cleaning machine cleaning, obtain 1382kg broad bean valve, put into cooking pot through the selected, cleaned broad bean valve, add clear water in cooking pot, until After submerging the faba bean, use steam to heat to above 95°C and keep cooking for about 2 minutes; after cooking, drain the water and put it in an air-cooled auger to cool to 40°C, and spread to dry to obtain 2613.6kg of broad bean, which absorbs 1231.5kg of water at this time; The broad bean splits that have been spread out are sent to the mixer, and then 171kg of flour and 4.1kg of Aspergillus oryzae powder are respectively connected to the mixer through the inoculation powder receiver, and they are fully mixed with the broad bean splits. The mixing time is ...

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Abstract

The invention provides a quality control method in a pot-type fermentation technique process of Pixian broad bean paste. The method comprises the following steps: A, preparing broad bean paste fragments: washing, steaming, and cooling by airing broad bean fragments, inoculating the broad bean fragments with aspergillus oryzae powder so as to obtain a broad bean starter materials, sending the starter materials to a fermentation pot, and adding lactobacillus powder and microzyme powder to the pot for fermentation so as to obtain the broad bean paste fragments; B, preparing capsicum blank: crushing capsicums, adding the crushed capsicums to a capsicum blank fermentation pot, and adding lactobacillus powder to the capsicum blank fermentation pot so as to obtain the capsicum blank; and C, feeding the broad bean paste fragments into the capsicum blank fermentation pot, uniformly mixing the broad bean paste with the capsicum blank in a mass proportion of 4:6, adding microzyme powder into the mixture, conducting uniform mixing, and conducting fermentation of 45-75 days so as to obtain the Pixian broad bean paste. For meeting quality requirements, the method improves an aroma and a fresh taste of the product, shortens a manufacturing cycle of the Pixian broad bean paste, and avoids pollution of pathogenic bacteria in the manufacturing process. The manufacturing occupies a small amount of land, and the method is applicable to large-scale industrial production so as to meet market demand quantity of the Pixian broad bean paste.

Description

technical field [0001] The invention relates to the field of food condiments, in particular to a quality control method in the Pixian County watercress pot fermentation process. Background technique [0002] Pixian Douban, a specialty of Pidu District (formerly Pixian), Chengdu City, Sichuan Province, is a Chinese geographical indication product and one of the three famous watercress in Sichuan. It is unique and unique in material selection and craftsmanship. Its main raw materials are red pepper and broad bean flap, which are obtained through long-term biological fermentation. Studies have shown that the fermentation process of Pixian Douban is the result of the joint action of various microorganisms. There are many factors that affect microbial fermentation, such as temperature, moisture, and bacteria. [0003] In the prior art, the production of Pixian Douban is mainly the traditional pottery vat fermentation process and strip pond fermentation developed on the basis of...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23L11/00A23L11/50
CPCA23L11/50
Inventor 谢辉杨玉胜吴金燕贾银花
Owner SICHUAN GAOFUJI FOOD
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