FCC waste catalyst-coal ash ceramsite and production method thereof

A technology of fly ash ceramsite and waste catalyst, which is applied in the field of materials, can solve the problems of low added value of products, air pollution, complex process, etc., and achieve the effect of realizing resource utilization, reducing bulk density, and reducing overall weight

Active Publication Date: 2017-12-12
山东京泰再生资源有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

If a large amount of fly ash is not treated, it will generate dust and pollute the atmosphere; if it is discharged into the water system, it will cause river silting, and the toxic chemicals in it will also cause harm to humans and organisms
At present, a variety of ways to utilize fly ash have been developed, but most of them have complicated processes or low added value of products

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A fly ash ceramsite prepared by utilizing FCC waste catalyst, the raw materials of which are FCC waste catalyst, fly ash, and petrochemical alkali slag neutralizing liquid. In terms of parts by weight, the ratio of raw materials is: 20 parts of FCC waste catalyst, 80 parts of fly ash, and 30 percent of the total weight of the former two by the neutralization solution of petrochemical alkali slag.

[0029] Specific steps are as follows:

[0030] 1) Raw material processing

[0031]FCC waste catalyst: First, it is stored in a storage tank through bucket lifting, weighed according to the formula, and then treated with liquid caustic soda. The FCC waste catalyst is immersed in industrial liquid caustic soda with a mass concentration of 32%, and the amount of liquid caustic soda is FCC waste catalyst. 30% by weight, aged for 25 minutes, and directly transported by bucket elevator after reaction.

[0032] Fly ash: After weighing in the thermoelectric fly ash storage bin acco...

Embodiment 2

[0043] A fly ash ceramsite prepared by utilizing FCC waste catalyst, the raw materials of which are FCC waste catalyst, fly ash, and petrochemical alkali slag neutralizing liquid. In terms of parts by weight, the ratio of raw materials is: 25 parts of FCC waste catalyst, 75 parts of fly ash, and 28 percent of the total weight of the former two for the neutralization solution of petrochemical alkali slag.

[0044] Specific steps are as follows:

[0045] 1) Raw material processing

[0046] FCC waste catalyst: First, it is stored in a storage tank through bucket lifting, weighed according to the formula, and then treated with liquid caustic soda. The FCC waste catalyst is immersed in industrial liquid caustic soda with a mass concentration of 32%, and the amount of liquid caustic soda is FCC waste catalyst. 28% by weight, aged for 25min, and directly transported with a bucket lift after the reaction;

[0047] Fly ash: After weighing in the thermoelectric fly ash storage bin acc...

Embodiment 3

[0058] A fly ash ceramsite prepared by utilizing FCC waste catalyst, the raw materials of which are FCC waste catalyst, fly ash, and petrochemical alkali slag neutralizing liquid. In terms of parts by weight, the ratio of raw materials is: 28 parts of FCC waste catalyst, 72 parts of fly ash, and the neutralization solution of petrochemical alkali slag is 28% of the total weight of the former two.

[0059] Specific steps are as follows:

[0060] 1) Raw material handling

[0061] FCC waste catalyst: First, it is stored in a storage tank through bucket lifting, weighed according to the formula, and then treated with liquid caustic soda. The FCC waste catalyst is immersed in industrial liquid caustic soda with a mass concentration of 32%, and the amount of liquid caustic soda is FCC waste catalyst. 28% by weight, aged for 25min, and directly transported with a bucket lift after the reaction;

[0062] Fly ash: After weighing in the thermoelectric fly ash storage bin according to ...

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Abstract

The invention discloses a method for producing ceramsite from an FCC waste catalyst. The main raw materials used in the method are the FCC waste catalyst, coal ash and petrochemical alkali waste neutralizing liquid. The method comprises the steps of treating the FCC waste catalyst with liquid alkali, uniformly mixing the treated FCC waste catalyst with coal ash, finally adding a proper amount of the petrochemical alkali waste neutralizing liquid in proportion, and carrying out processes of balling, drying and calcination, so as to obtain the ceramsite. The ceramsite is produced from waste of thermal power plants and petrochemical engineering enterprises, so that the waste treatment problem of the relevant enterprises is solved, and meanwhile, the ceramsite with reliable quality and high strength can be obtained.

Description

technical field [0001] The invention belongs to the field of materials, and in particular relates to a technical method for producing fly ash ceramsite by utilizing FCC waste catalyst. Background technique [0002] FCC waste catalyst is a deactivated catalyst produced in the process of petroleum catalytic cracking. It contains more heavy metals and volatile organic compounds. If it is disposed of randomly, it will not only cause great harm and pollution to the environment, but also cause resources. Big waste. According to reports, in 2015, my country's oil consumption reached about 585 million tons, and the production of waste refining catalysts also reached about 207,000 tons, while FCC waste catalysts accounted for 68.9% of the total amount of refining catalysts used. Its capacity is very large, if it is not disposed of properly, it will cause serious secondary pollution. In addition, the cost of disposal of the spent catalyst is high. Therefore, the comprehensive utili...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B33/135C04B33/132
CPCC04B33/132C04B33/1328C04B33/1352C04B2235/77C04B2235/96Y02P40/60
Inventor 马韵升史庆苓胡树峰姚刚包英王明军朱庆强王亮亮王珊珊
Owner 山东京泰再生资源有限公司
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