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Dynamic calibration method for welding machine output display value

A dynamic correction and welding machine technology, applied in welding equipment, arc welding equipment, manufacturing tools, etc., can solve the problems of not being able to correct the current value and voltage value at the same time, affecting production efficiency and cost, and wasting time when returning to the factory for maintenance. Achieve the effects of improving implementability, improving production efficiency and ensuring quality

Inactive Publication Date: 2017-12-29
CRRC QINGDAO SIFANG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this method has the following disadvantages: first, the standard ammeter and voltmeter used by many manufacturers also have certain errors, which affects the calibration of the welding machine; second, returning to the factory for maintenance wastes a lot of time, greatly affecting production efficiency and cost; third , this method can only correct the current value and voltage value at a certain point output by the welding machine and its vicinity, which is a static correction, but cannot simultaneously correct the current value and voltage value within the entire welding process range

Method used

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  • Dynamic calibration method for welding machine output display value
  • Dynamic calibration method for welding machine output display value
  • Dynamic calibration method for welding machine output display value

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] Such as figure 1 As shown, the method for dynamically correcting the output display value of the welding machine in this embodiment includes the following steps:

[0043] S101. Obtain the actual value and measured value of the output current / voltage of the welding machine, wherein the actual value is the actual output current / voltage value of the welding machine, and the displayed value is the output current / voltage value displayed by the display module of the welding machine;

[0044] Specifically, the current sensor is connected to the output circuit of the welding machine, and the voltage sensor is positively and negatively connected to the output electrode of the welding machine to accurately measure the real value of the output current / voltage of the welding machine. At the same time, read the display value of the welding machine output current and voltage displayed by the welding machine itself.

[0045] For example: use the current / voltage sensor of the external...

Embodiment 2

[0053] Such as figure 2 As shown, another method for correcting the output display value of the welding machine described in this embodiment includes the following steps:

[0054] S201. Obtain the actual value and measured value of the output current / voltage of the welding machine in a continuous period of time, so as to establish a one-to-one correspondence between the actual value and the displayed value of the output current / voltage of the welding machine that is approximately continuously working, wherein the actual value It is the actual output current / voltage value of the welding machine, and the displayed value is the output current / voltage value displayed by the display module of the welding machine;

[0055] Specifically, when the welding machine is in the working state, the current sensor is connected to the output circuit of the welding machine, and the voltage sensor is positively and negatively connected to the output electrode of the welding machine to accuratel...

Embodiment approach

[0069] Such as image 3 As shown, this embodiment is another implementation method of the dynamic correction method for the output display value of the welding machine, including the following steps:

[0070] S301. Obtain the actual value and measured value of the output current and voltage of the welding machine in a continuous period of time, so as to establish a one-to-one correspondence between the actual value and the displayed value of the output current / voltage of the welding machine that is approximately continuously working, wherein the actual value It is the actual output current and voltage value of the welding machine, and the displayed value is the output current and voltage value displayed by the display module of the welding machine;

[0071] S302. Obtain a fitting curve of the actual value and the displayed value according to the actual values ​​and displayed values ​​of multiple sets of output currents and voltages obtained at the same time point that can appr...

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PUM

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Abstract

The invention discloses a dynamic calibration method for a welding machine output display value. The dynamic calibration method includes the steps that the true value and measured value of welding machine output parameters are acquired, the true value refers to the actual output parameter value of a welding machine, and the display value refers to the output parameter value displayed by a welding machine display module; and a fitted curve of the true value and the display value is obtained according to the true value and the display value of the at least one set of the output parameters acquired at the same point of time, the display value is calibrated according to the fitted curve, and the display value is further updated on the display module. By adoption of the dynamic calibration method, the welding machine output display value can be made more accurate within a wide range, the welding quality is guaranteed, feasibility of the welding process is improved, correction time of the welding machine can be shortened, the maintenance frequency is greatly lowered, production efficiency is improved and cost is reduced.

Description

technical field [0001] The invention belongs to the field of welding machine output correction, and in particular relates to a dynamic correction method for welding machine output and display values. Background technique [0002] The welding machine (welding power supply) used for a long time in the prior art has the problem that the output current and output voltage display value of the welding machine do not match the real value during the welding process, that is, the output error problem of the welding machine itself. There are two main reasons for the above problems: First, during the long-term use of the welding machine, due to the thermal effect caused by the internal shunt resistance and voltage dividing resistance of the welding machine power supply passing through the current, reciprocating use is equivalent to performing multiple heat treatments on the resistance material, so the resistance The resistivity and geometric dimensions (length, cross-sectional area, et...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/10
CPCB23K9/10
Inventor 叶结和邓小军崔洪举张志强何建英李振江
Owner CRRC QINGDAO SIFANG CO LTD
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