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Machining method of machine seat assembly in moment gyroscope for spaceflight

A processing method and machine base technology, applied in the field of mechanical processing, can solve problems such as difficulty in guaranteeing product quality, difficulty in guaranteeing dimensional accuracy, cylindricity and end surface flatness, and vibration of the knife.

Inactive Publication Date: 2018-02-27
泊头市瑞恒机械有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] When processing the aluminum alloy and steel sleeve assemblies specially used in the aerospace field, the aluminum alloy parts are in the 2A14H112 state and the material is transformed into a 2A14T6 state after heat treatment, and the steel sleeve is made of 9Cr18 material and quenched to a hardness of HRC48~53. After heating the aluminum alloy parts, insert the steel sleeve) and fasten them with screws; the flatness of the upper and lower eight places is required to be 0.003, the coplanarity of the four places is 0.008, the parallelism of the upper and lower eight places is 0.008, and the diameter of the holes at both ends is The cylindricity is 0.003, the coaxiality of the holes at both ends relative to the common axis is 0.003, the coaxiality of the end of the steel sleeve relative to the reference B is 0.03, and the coaxiality of the reference B relative to the steel sleeve hole is 0.03. It is a typical high-precision part; because the workpiece is large, the main workpiece part is made of aluminum alloy, and the overall length reaches 440mm. It is easy to deform during processing and requires high precision dimensions, so the processing is difficult and the product quality is not easy to guarantee.
[0003] The general processing method of this type of workpiece is: after assembly, the diameter accuracy, coaxiality and cylindricity of the holes at both ends are guaranteed with the precision of the machine tool, and the planes of the left and right ends are processed in the same process to ensure the verticality requirements of the drawing, and the upper and lower sides are finely milled. There are eight platforms on the end face to ensure the flatness requirements; in the process of processing, it is difficult to guarantee the dimensional accuracy, cylindricity and end face flatness of the workpiece at the end of the steel sleeve after quenching, and because the general processing method guarantees the coaxiality is to combine the two The end holes are processed at the same time, but due to the large interval between the holes at both ends and the long boring bar, it is easy to cause tool vibration, and it is difficult to guarantee the coaxiality after processing; Because the materials of the holes at both ends are different, the end holes of aluminum parts are easy to reach the size, while the size of the end holes of steel parts is difficult to guarantee. After processing, the workpiece will become defective or scrap, which will increase the consumption of raw materials and increase the cost of the product. The qualification rate of the product has dropped significantly

Method used

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Examples

Experimental program
Comparison scheme
Effect test

specific Embodiment approach 1

[0017] Step 1: Use a sawing machine to cut a stainless steel bar with a size of Ф120*50, ensure that the end surface of the bar is perpendicular to the outer circle, the error is less than 0.5mm, and ensure that the size of the two ends is 50±0.5mm.

[0018] Step 2: Using a carbide turning tool, use the three-jaw clamping method to rough the end face of the bar to see the light, and rough the inner hole, leaving a unilateral margin of 0.5mm, and then use the end face and the inner hole as the clamping reference. Leave a margin of 0.5mm on one side for the large and small outer circles in rough turning, leave 0.5mm on one side for the total length from the end face of the turning to the workpiece, the spindle speed is 1000-1200r / min, the feed rate is 0.2mm / r, and the cutting depth is 0.5mm;

[0019] Step 3: Using Ф5 and Ф3.5 carbide drills, using the end face as a reference, find the center of the large outer disc circle, and leave a unilateral allowance of 0.5mm for each hole o...

specific Embodiment approach 2

[0026] Step 1: Sawing machine blanking, blanking size control: Ф300*360; ensure that the end face is perpendicular to the outer circle, the error is less than 0.5mm, and the size of both ends is 360±0.5mm;

[0027] Step 2: Forge the cut bar, and artificially age it to T6 (quenching treatment: heat the billet to 500°C, keep it warm for 6 hours, cool it in 30°C water, transfer it to an incubator to keep it warm to 160°C, Take it out after 10 hours of heat preservation, and air-cool to room temperature); state, and pass the flaw detection and mechanical test;

[0028] Step 3: Milling the workpiece with aluminum cemented carbide cutters, with the large end surface at one end as the bottom plane, the upper plane of the smooth knife, rough milling the internal contour, and processing it according to the 3mm margin on one side of the finished product drawing, and the inside of the workpiece has been processed by pressing the inverted pressure plate After completing the contour, the r...

specific Embodiment approach 3

[0037] Step 1: Clean the finished machine base steel sleeve and machine base body according to the ultrasonic operation instructions carefully to ensure that there are no foreign objects. Put the aluminum alloy material machine base body in a high-temperature sintering box, heat it to 80°C, and keep it warm for 20 minutes After taking it out, quickly put the prepared base steel sleeve into it, and fasten it with screws to ensure that the screw head is about 0.4mm lower than the large end face; the assembled components are placed at room temperature for 7-10 days to release the interference caused by the interference fit operation. the resulting stress;

[0038] Step 2: Carry out three-coordinate measurement of the installed machine base assembly, and provide ФD hole cylindricity, coaxiality, end surface flatness, verticality, and parallelism of both ends. The data after three-coordinate detection shall prevail, and the subsequent sequence Grinding; the amount of each grinding ...

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PUM

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Abstract

The invention discloses a processing method for a frame assembly in a torque gyroscope used in aerospace. The method includes heat treatment after blanking, rough milling of the shape, rough grinding of the flatness of eight platforms on the upper and lower end surfaces, horizontal milling, and quenching treatment , Stress release, testing, finished product grinding, etc. The method can avoid the lack of dimensional accuracy due to the direct processing of the quenched steel by the machine tool, and at the same time ensure the coaxiality and cylindricity of the holes at both ends, thereby reducing the processing cost and improving the qualified rate of finished products.

Description

technical field [0001] The invention relates to the technical field of mechanical processing, in particular to a processing method for a frame assembly in a moment gyroscope used in aerospace. Background technique [0002] When processing the aluminum alloy and steel sleeve assemblies specially used in the aerospace field, the aluminum alloy parts are in the 2A14H112 state and the material is transformed into a 2A14T6 state after heat treatment, and the steel sleeve is made of 9Cr18 material and quenched to a hardness of HRC48~53. After heating the aluminum alloy parts, insert the steel sleeve) and fasten them with screws; the flatness of the upper and lower eight places is required to be 0.003, the coplanarity of the four places is 0.008, the parallelism of the upper and lower eight places is 0.008, and the diameter of the holes at both ends is The cylindricity is 0.003, the coaxiality of the holes at both ends relative to the common axis is 0.003, the coaxiality of the en...

Claims

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Application Information

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IPC IPC(8): B23P15/00
CPCB23P15/00
Inventor 赵志勇于建才战榆莉
Owner 泊头市瑞恒机械有限责任公司
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