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Alloy cladding method for steel rail

A technology for cladding alloys and rails, which is applied in the field of cladding alloys for rails, which can solve the problems of overweight equipment, high cost, and low construction efficiency, and achieve improved corrosion resistance and wear resistance, and improved wear resistance and corrosion resistance , Guarantee the effect of wear resistance and corrosion resistance

Active Publication Date: 2018-04-17
CHENGDU ZHONGGUI TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] 2. Generator power is used for cladding site construction. If the power of the generator exceeds 40kw, the equipment is too heavy to be transported manually
The cladding moving speed is too slow, usually the cladding speed is 30-40m / h, and the section with poor branching is generally 60-100m / place, while the working time of the skylight is only 1h / day, and the construction of one bad branching section requires 2 -3 days, low construction efficiency and high cost
[0008] 3. In northern my country and high-altitude areas, the temperature in winter is low, and the existing methods of cladding alloys are limited.

Method used

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  • Alloy cladding method for steel rail
  • Alloy cladding method for steel rail
  • Alloy cladding method for steel rail

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0056] A rail cladding alloy method, comprising the following steps:

[0057] a. Place the rail cladding machine on the rail, the plasma welding torch 10 on the rail cladding machine moves at a constant speed with the first mobile trolley 1, and the plasma welding torch 10 cladding alloy above the rail head tread surface to be clad;

[0058] b. The alloy strip formed after alloy cladding is located on the inner side of the center of the rail head tread, the width of the alloy strip is 4mm, and the thickness of the heat-affected zone of the rail is controlled at 0.3mm;

[0059] c. Arrange the induction heater 4 on the rail cladding machine above the alloy strip after cladding; after the alloy strip after cladding rests for 2 seconds, start to move the induction heater 4 at a constant speed along the length direction of the rail to heat the alloy strip , based on the fact that the structure of the heat-affected zone of the rail after heating is tempered sorbite or tempered sorbi...

Embodiment 2

[0063] A rail cladding alloy method, comprising the following steps:

[0064] a. Place the rail cladding machine on the rail, the plasma welding torch 10 on the rail cladding machine moves at a constant speed with the first mobile trolley 1, and the plasma welding torch 10 cladding alloy above the rail head tread surface to be clad;

[0065] b. The alloy strip formed after alloy cladding is located on the inner side of the center of the rail head tread, the width of the alloy strip is 12mm, and the thickness of the heat-affected zone of the rail is controlled at 0.8mm;

[0066]c. Arrange the induction heater 4 on the rail cladding machine above the alloy strip after cladding; after the alloy strip after cladding rests for 15 seconds, start moving the induction heater 4 at a constant speed along the length direction of the rail to heat the alloy strip , based on the fact that the structure of the heat-affected zone of the rail after heating is tempered sorbite or tempered sorbi...

Embodiment 3

[0069] A rail cladding alloy method, comprising the following steps:

[0070] a. Place the rail cladding machine on the rail, the plasma welding torch 10 on the rail cladding machine moves at a constant speed with the first mobile trolley 1, and the plasma welding torch 10 cladding alloy above the rail head tread surface to be clad;

[0071] b. The alloy strip formed after alloy cladding is located on the inner side of the center of the rail head tread, the width of the alloy strip is 28mm, and the thickness of the heat-affected zone of the rail is controlled at 2mm;

[0072] c. Arrange the induction heater 4 on the rail cladding machine above the alloy strip after cladding; after the alloy strip after cladding rests for 35 seconds, start to move the induction heater 4 at a constant speed along the length direction of the rail to heat the alloy strip , based on the fact that the structure of the heat-affected zone of the rail after heating is tempered sorbite or tempered sorbi...

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Abstract

The invention discloses an alloy cladding method for a steel rail. The alloy cladding method for the steel rail is characterized by comprising the following steps that a, a steel rail cladding machineis put on the steel rail, a plasma welding gun moves at a constant speed, and the upper portion of a to-be-clad position is clad with alloy; b, a formed alloy strip is located on the central partially inner side of a rail head tread surface of the steel rail, the width of the alloy strip is 4-40 mm, and the thickness of a heat affected zone of the steel rail is controlled to be 0.3-3 mm; and c, an induction heater is arranged above the alloy strip, and after the alloy strip stands for 2-180 seconds, the induction heater is moved at a constant speed in the length direction of the steel rail toconduct heating until the texture of the heat affected zone of the heated steel rail is tempered sorbite or tempered sorbite and tempered troostite or tempered troostite. According to the alloy cladding method for the steel rail, the cooling speed of the cladding heat affected zone does not need to be controlled, the size and weight of the steel rail cladding machine can be reduced, the claddingapplicability and cladding efficiency are improved, and the effect that the performance of the texture of the heat affected zone after cladding of the steel rail meets the steel rail use requirementsis guaranteed.

Description

technical field [0001] The invention relates to the technical field of rail cladding, in particular to a cladding alloy method for steel rails. Background technique [0002] The track circuit is an electrical circuit composed of two rails of the railway line as conductors, and the signal power supply and receiving equipment are connected with lead wires. In sections where trains rarely pass through for a long time, such as shunting lines, cargo lines, and special lines, the rail surface is severely oxidized and rusted. On, indicating that the track circuit has lost the function of checking the occupancy status of the track section. This phenomenon is called poor track circuit shunting. Cladding a layer of anti-rust and wear-resistant alloy belt on the rail head tread in the bad section of the track circuit, so that the wheel and the non-rust wear-resistant alloy belt can be effectively contacted, which can effectively eliminate the bad phenomenon of the track circuit shunt...

Claims

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Application Information

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IPC IPC(8): C23C24/10C22C19/05C22C38/02C22C38/04C22C38/54C22C19/03
CPCC22C19/03C22C19/05C22C19/057C22C38/02C22C38/04C22C38/54C23C24/103
Inventor 周厚全
Owner CHENGDU ZHONGGUI TECH CO LTD