Rotating furnace smelting method with high steel scrap consumption

A converter smelting and steel scrap technology, which is applied in the field of iron and steel smelting, can solve the problems of increased production costs, large heat loss, and increased production costs, and achieve the effects of reducing steelmaking production costs, increasing TFe content, and alleviating market backlogs

Inactive Publication Date: 2018-06-15
德龙钢铁有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

To reduce the consumption of molten iron in the converter and increase the scrap ratio, the heat loss is relatively large. The converter needs to add heat-carrying materials to supplement the heat loss. To solve this problem, many steel mills currently add silicon alloy or coal powder to supplement the heat loss, but the silicon alloy Hi

Method used

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  • Rotating furnace smelting method with high steel scrap consumption
  • Rotating furnace smelting method with high steel scrap consumption
  • Rotating furnace smelting method with high steel scrap consumption

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0045] Example 1:

[0046] The iron and steel materials entering the furnace are shown in Table 1:

[0047] Table 1

[0048]

[0049] According to the Si content in the molten iron, the scrap ratio is determined to be 30%, and the iron ore content in the scrap accounts for 30%. The scrap steel is made of light and thin materials. The loading capacity is 100 tons, including 70 tons of molten iron, 21 tons of scrap steel and 9 tons of iron ore. Taking the scrap ratio of 10% as the base figure, the scrap steel was increased by 13.3 tons, the iron ore was 6.7 tons, and the molten iron was reduced by 20 tons.

[0050] According to the heat balance formula:

[0051] Q Iron hydration =147.70*C%+269.70*Si%+70.00*Mn%+217.30*P%

[0052] =862.47(MJ / t)

[0053] Q Hot metal =61.9+0.88*T

[0054] =1250(MJ / t)

[0055] Q Scrap steel =147.70*C%+269.70*Si%+70.00*Mn%+217.30*P%

[0056] =102.10(MJ / t)

[0057] Q Scrap =0.74T=14.8(MJ / t)

[0058] Q Iron ore =147.70*C%+269.70*Si%+70.00*Mn%+217.30*P%

[0059] =92...

Example Embodiment

[0070] Example 2:

[0071] The steel materials entering the furnace are shown in Table 3:

[0072] table 3

[0073]

[0074] According to the Si content in the molten iron, the scrap ratio is determined to be 25%, and the iron ore content in the scrap accounts for 33%. The scrap is made of washed beans, and the furnace capacity is 100 tons, including 75 tons of molten iron, 16.7 tons of scrap steel, and 8.3 tons of iron ore. Take the scrap ratio of 10% as the base, increase scrap steel 10t, iron ore 5t, and reduce 15t hot metal.

[0075] According to the heat balance formula:

[0076] Q Iron hydration =147.70*C%+269.70*Si%+70.00*Mn%+217.30*P%

[0077] =822.02(MJ / t)

[0078] Q Hot metal =61.9+0.88*T MJ / t

[0079] =1294(MJ / t)

[0080] Q Scrap steel =147.70*C%+269.70*Si%+70.00*Mn%+217.30*P%

[0081] =310.08(MJ / t)

[0082] Q Scrap =0.74T=14.8(MJ / t)

[0083] Q Iron ore =147.70*C%+269.70*Si%+70.00*Mn%+217.30*P%

[0084] =920.03(MJ / t)

[0085] Q Iron ore =0.74T=14.8(MJ / t)

[0086] Calculated by ...

Example Embodiment

[0094] Example 3:

[0095] The iron and steel material index into the furnace is shown in Table 5:

[0096] table 5

[0097]

[0098] According to the Si content in the molten iron, the scrap ratio is determined to be 35%, and the iron ore content in the scrap steel accounts for 35%. The scrap is heavy-duty scrap steel. The loading capacity is 100 tons, including 65 tons of molten iron, 22.8 tons of scrap steel, and 12.2 tons of iron ore. Based on the scrap ratio of 10%, 16.7t of scrap steel and 8.3t of iron ore were added, and 25t of molten iron was reduced.

[0099] According to the heat balance formula:

[0100] Q Iron hydration =147.70*C%+269.70*Si%+70.00*Mn%+217.30*P%

[0101] =902.93(MJ / t)

[0102] Q Hot metal =61.9+0.88*T(MJ / t)

[0103] =1206(MJ / t)

[0104] Q Scrap steel =147.70*C%+269.70*Si%+70.00*Mn%+217.30*P%

[0105] =311.78(MJ / t)

[0106] Q Scrap =0.74T=14.8(MJ / t)

[0107] Q Iron ore =147.70*C%+269.70*Si%+70.00*Mn%+217.30*P%

[0108] =920.03(MJ / t)

[0109] Q Iron ore =0.74T=1...

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Abstract

The invention provides a rotating furnace smelting method with high steel scrap consumption. The rotating furnace smelting method with the high steel scrap consumption is conducted according to the following steps of (a) preparation of a heat-carrying material; (b) material preparation of the steel scrap; (c) rotating furnace smelting; (d) furnace rear operation; and (e) refining furnace operation; wherein the step (c) comprises the following material feeding process of a rotating furnace of firstly adding all waste steel material in the steel scrap and 80 percent of all iron ore, and then adding 50 percent of all the heat-carrying material from an overhead bunker, and adding the allowance of the heat-carrying material after adding molten iron, and adding a slag material and finally addingthe rest 20 percent of the iron ore at the time slot of one second to two thirds of oxygen supplying time of the middle and later periods of smelting. According to the method, the coke usage amount that the heat loss which is low in molten iron consumption and high in steel scrap ratio needs is obtained by determining the steel scrap ratio according to the components of the molten iron and then calculating the heat balance, so that the adding amount of the coke can be accurately determined and it can be realized that the coke is used in consideration of both heat loss supplement and cost consumption; the rotating furnace uses the high proportion of steel scrap, so that more industry steel scrap can be consumed and the production cost of steelmaking can be reduced.

Description

technical field [0001] The invention relates to an iron and steel smelting method, in particular to a converter smelting method with high scrap steel consumption, and belongs to the technical field of iron and steel smelting. Background technique [0002] The main role of scrap steel in the converter smelting process is as a coolant. Because scrap steel has less impurities, when scrap steel is used as a coolant, the amount of slag is less, the splash is small, and the cooling effect is stable, which is convenient for controlling the temperature in the converter molten pool. In addition, the converter uses Scrap steel can also reduce the consumption of furnace materials and reduce production costs. The cost advantage of steel scrap over hot metal is obvious. Therefore, regardless of short-term economic benefits or long-term economic and social benefits, increasing scrap ratio and reducing hot metal consumption are inevitable trends in the development of the iron and steel in...

Claims

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Application Information

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IPC IPC(8): C21C5/28C21C7/04
CPCC21C5/28C21C7/0025C21C7/04Y02P10/20
Inventor 刘国旗刘乃东郭晓鹏靳旭冉李兴才杨志刚张金坤黄伟丽杨军朝
Owner 德龙钢铁有限公司
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