Unlock instant, AI-driven research and patent intelligence for your innovation.

A kind of batch production method of foamed ceramic partition board

A technology for mass production and foaming ceramics, applied in ceramic molding machines, manufacturing tools, supply devices, etc., can solve the problems of high production costs, unrecoverable heat, and increased energy consumption, saving production time and cost, High product quality and reduced energy consumption

Active Publication Date: 2019-08-23
FOSHAN YUANFANG GENERAL MACHINERY TECH CO LTD
View PDF7 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the production of foamed ceramics still adopts the traditional technology. The kiln car transports the product from the kiln entrance to the kiln exit. During this process, the kiln car absorbs a large amount of heat from the kiln and finally takes it out of the kiln. Recycling, thus wasting in vain, not only increases energy consumption, but also keeps production costs high

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A kind of batch production method of foamed ceramic partition board

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] Such as figure 1 As shown, the invention discloses a batch production method of a foamed ceramic partition wall, the batch production method mainly includes the following steps:

[0041] Step S1: Automatic demoulding, the kiln furniture is transported to the automatic demoulding machine, and the lifting mechanism drives the ribs around the kiln furniture to drop to the set position together, so that the surroundings of the kiln furniture are not blocked, exposing the bottom plate of the mold, and waiting Ceramic fiber paper is laid inside the kiln furniture.

[0042] Step S2: automatic paper laying, and the kiln furniture is transported to the automatic paper laying machine. First, the vacuum suction cup sucks and lifts the ceramic fiber paper, so that the uppermost layer of ceramic fiber paper is separated from the lower layer of ceramic fiber paper. Then, the electrostatic generator generates static electricity to attract the paper, preventing the fiber paper from fa...

Embodiment 2

[0068] This embodiment discloses a batch production method for producing foamed ceramic partition boards. The main equipment and production process included in the production line are as follows:

[0069] 1. Automatic demoulding machine: including a roller table with intermediate transmission and a set of electric lifting mechanism. The length and width of the roller table cannot exceed the length and width of the kiln furniture. When the kiln furniture moves above the machine, the lifting mechanism can drive the ribs around the kiln furniture to drop to the set position together (the height of the drop depends on the height of the ribs of the kiln furniture, generally the top surface of the ribs is lowered to be flush with the surface of the bottom plate), so that there is no shelter around, and the bottom plate of the mold is exposed, which is convenient for taking out the products in the kiln furniture or laying ceramic fiber paper in the kiln furniture.

[0070] 2. Automa...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
diameteraaaaaaaaaa
Login to View More

Abstract

The invention discloses a foaming ceramic partition board volume production method. The method comprises the steps of automatic demolding, automatic paper paving, automatic distribution, automatic conveying, automatic ferry, automatic kiln entering, entering into a roller kiln, automatic turning, automatic kiln exiting, automatic board unloading and automatic skew detection. In the automatic conveying step, kiln furniture finishing distribution is conveyed to a kiln inlet; in the automatic ferry step, the kiln furniture on a conveying roller table is transversely transferred to an entering-kiln roller table; in the automatic kiln entering step, the speed of the kiln furniture entering the kiln is adjusted; in the step of entering into the roller kiln, powder in the kiln furniture passes through a preheating section, a firing section and a cooling section to be subject to firing forming; in the automatic turning step, when the length of the roller kiln exceeds the actual site length, the kiln furniture is rotated by 90 degrees to 180 degrees after being conveyed to an automatic turning machine so as to be fed into a next section of a kiln body; in the automatic kiln exiting step, the fired kiln furniture kiln exiting speed is adjusted; in the automatic board unloading, products in the kiln furniture are clamped through a mechanical arm to be upwards lifted, the products are separated from the kiln furniture, then the mechanical arm runs to be above a tray and falls, and the products are unloaded to the tray; and in the automatic skew detection step, the kiln furniture is pushed back to a set motion track under the effects of ceramic balls and a push rod, and skew of the kiln furniture is eliminated.

Description

technical field [0001] The invention relates to the technical field of production of foamed ceramic partition boards, in particular to a mass production method of foamed ceramic partition boards. Background technique [0002] Foamed ceramics is a new type of green and environmentally friendly building material. It is a porous inorganic non-metallic material formed by high-temperature foaming with waste glass, fly ash, slag, clay, and feldspar tailings as raw materials. Toxic, corrosion-resistant, moth-proof, non-aging, non-radioactive, insulating, anti-magnetic wave, anti-static, high mechanical strength, small thermal conductivity, etc., is an ideal light weight, heat preservation, sound insulation, heat insulation material. At present, the production of foamed ceramics still adopts the traditional technology. The kiln car transports the product from the kiln entrance to the kiln exit. During this process, the kiln car absorbs a large amount of heat from the kiln and finall...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B28B1/50B28B11/24B28B13/02B28B13/06
CPCB28B1/50B28B11/243B28B13/026B28B13/06
Inventor 吴至勇袁细宝管松伊惠敏
Owner FOSHAN YUANFANG GENERAL MACHINERY TECH CO LTD