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Polycrystalline painting die with function of automatic center calibration

An automatic calibration, polycrystalline mold technology, applied in electrical components, circuits, insulation of conductors/cables, etc., can solve problems that hinder the electrical, mechanical performance consistency and stability of electromagnetic wires, single mold hole processing methods, and affect enterprise products. Quality and other issues, to achieve the effect of hole structure consistency and high dimensional accuracy, excellent surface roughness, and good concentricity

Active Publication Date: 2018-08-28
安徽聚芯智造科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Due to poor wear resistance of tungsten steel and ruby ​​lacquered molds, when used for a long time, the molds will inevitably have large specifications, grooves on the surface of the mold holes, and large ellipticity. Paint tumors are prone to appear in the process of painting electromagnetic wires. , paint deviation, uneven paint layer, and unqualified paint film thickness. At the same time, due to the single processing method of tungsten steel paint mold holes and the difficulty of accurately controlling the hole diameter, hole shape, concentricity and other factors, it has been used in high-end electromagnetic wire production. There are various unfavorable factors, such as finished wire paint deviation, low voltage resistance, poor adhesion, etc., which hinder the consistency and stability of the electrical and mechanical properties of the electromagnetic wire, and seriously affect the product quality of the enterprise.

Method used

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  • Polycrystalline painting die with function of automatic center calibration
  • Polycrystalline painting die with function of automatic center calibration
  • Polycrystalline painting die with function of automatic center calibration

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0078] Porous graphite sleeve combination device

[0079] A porous graphite sleeve assembly device for batch sintering paint moulds, the assembly device includes the following components:

[0080] Graphite sleeve 10, described graphite sleeve 10 is integral shape, and graphite sleeve 10 is provided with a plurality of graphite holes 11 that run through its body from top to bottom, and the central axis of this plurality of graphite holes 11 is parallel to each other, as figure 1 , figure 2 shown;

[0081] Clamps, the number of the clamps is adapted to the number of graphite holes 11 , and the clamps are used to clamp and fix the body 40 to be sintered in the graphite holes 11 .

[0082] like image 3 As shown, the fixture includes graphite pad rods 20 and graphite pressure rods 30 that are arranged on both sides of the body to be sintered 40, and graphite pad rods 20 and graphite pressure rods 30 cooperate with each other in pairs; the graphite pad rods 20 are arranged on ...

Embodiment 2

[0091] Preparation Technology of Synthetic Diamond Sintered Body

[0092] In this preparation process, the porous graphite sleeve combination device of the batch sintered paint mold as described in Example 1 is used, that is, the graphite sleeve 10 is in a monolithic shape, and the graphite sleeve 10 is provided with a plurality of holes through it from top to bottom. The graphite holes 11 of the body, the central axes of the plurality of graphite holes 11 are parallel to each other;

[0093] This preparation process comprises the steps:

[0094] S1. If Figure 6As shown, the graphite backing rods 20 are respectively packed into a plurality of graphite holes 11 of the graphite sleeve 10, the quantity of the graphite backing rods 20 matches the quantity of the graphite holes 11, and the graphite backing rods 20 are fixed on the graphite in hole 11;

[0095] S2. If Figure 7 As shown, the bottom sintering powder 41 is loaded into the graphite hole 11 where the graphite backi...

Embodiment 3

[0111] A self-calibrating polycrystalline paint mold

[0112] The mold includes a sintered body 40a and a tubular mold case 80 with openings at both ends.

[0113] like Figure 15 , 16 , 18, the mold cover 80 is provided with a lumen 83 that communicates with openings on both sides, and an annular positioning groove 81 is provided on the lower side tube body of the mold cover 80, and the lumen 83 of the mold cover 80 is in its The upper outlet is provided with a hollow portion 84 for accommodating and fixing the sintered body 40a; the sintered body 40a includes the polycrystalline mold core 42 inside and the sintered powder 44 covering the polycrystalline mold core 42 therein. The sintered powder body 44 is embedded and fixed in the hollow portion 84, the polycrystalline mold core 42 is provided with a paint hole 421 that runs through it up and down and communicates with the lumen 83, and the sintered powder body 44 is provided with a A through hole matched with the paintin...

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Abstract

The invention relates to a polycrystalline painting die with the function of automatic center calibration. The die is composed of a sintering body and a die sleeve. A pipe cavity connecting openings at the two sides of the die sleeve is arranged in the die sleeve; an annular positioning slot is formed in the lower-side pipe body of the die sleeve; and an empty part for accommodating and fixing thesintering body is formed in the upper side of the pipe cavity of the die sleeve. The sintering body consists of a polycrystalline die core and sintered powder; the sintered powder is embedded and fixed in the empty part; a painting hole that penetrates the die core vertically and is communicated with the pipe cavity is formed in the polycrystalline die core; and a through hole cooperating with the painting hole is formed in the sintered powder. The painting hole includes a sizing area; and the apertures of the parts, except the sizing area, of the painting hole are different along the centralaxis direction. The painting die is concentric with an enamelled wire all the time when working to ensure painting film uniformity of the enamelled wire; the die has advantages of good coating effectand smooth film surface; the consistency and stability of the electrical and mechanical performances of the enamelled wire are ensured effectively; and the product quality is improved.

Description

technical field [0001] The invention belongs to the technical field of preparing paint moulds, in particular to a polycrystalline paint mould, which automatically calibrates the center. Background technique [0002] Since the application of mold method painting in the 1980s, natural diamond paint molds, tungsten steel paint molds and ruby ​​paint molds have been used in mold method painting. Due to size limitation, natural diamonds can only process small-scale painted molds (mold specification <0.800mm), while large-scale painted molds (mold specification ≥0.800mm) use tungsten steel and ruby ​​as core materials. Tungsten steel and ruby ​​have become the mainstream products for painted molds due to their simple processing, good surface roughness and high production efficiency. [0003] Due to poor wear resistance of tungsten steel and ruby ​​lacquered molds, when used for a long time, the molds will inevitably have large specifications, grooves on the surface of the mold...

Claims

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Application Information

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IPC IPC(8): H01B13/00H01B13/06H01B13/16
CPCH01B13/0036H01B13/065H01B13/165
Inventor 陈彬杨小林钱立海丁先良曹磊刘洋
Owner 安徽聚芯智造科技股份有限公司