A low-stress and weak-texture control method for a pure copper disk medicine-shaped cover
A control method and the technology of the liner, which is applied in the field of metal plastic forming, can solve the problems of strong texture at the top of the liner, uneven grain size, and poor isotropy of the plate, so as to improve the penetration ability and stability , high material utilization rate, and the effect of improving processing efficiency
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Embodiment 1
[0041] A preparation method of a medicine-shaped cover, carried out according to the above steps:
[0042](1) Preparation of the blank: Take the EFP disc-shaped medicine cover with arc-cone structure as an example, the diameter is 114mm, the outer spherical surface radius is 126mm, the inner spherical surface radius is 145mm, the cone angle is 33°, the spherical crown height is 25.6mm, and the bottom wall thickness 3.8mm; according to the theory of plastic forming and the principle of near-uniform plastic deformation, a 2.5mm machining allowance is left on one side of the flange of the outer diameter of the drug cover, and a φ5mm positioning boss is designed at the bottom of the spherical center of the drug cover; Use UG and DEFORM software to simulate, analyze and optimize the extrusion forming process of the liner, calculate the billet volume and size specifications, select T2 pure copper cold-drawn rods with a size of φ50×26.2mm, and the content of impurity elements in the r...
Embodiment 2
[0057] A preparation method of a medicine-shaped cover, carried out according to the above steps:
[0058] (1) Preparation of the blank: Take the EFP disc-shaped medicine cover with arc-cone structure as an example, the diameter is 142mm, the outer spherical surface radius is 138mm, the inner spherical surface radius is 152mm, the cone angle is 38°, the spherical crown height is 29.4mm, and the bottom wall thickness 4.5mm; according to the theory of plastic forming and the principle of near-uniform plastic deformation, a 2.5mm machining allowance is left on one side of the flange of the outer diameter of the drug cover, and a φ5mm positioning boss is designed at the bottom of the spherical center of the drug cover ; Use UG and DEFORM software to simulate, analyze and optimize the forming process, calculate the blank volume and size specifications, and select TU1 pure copper rod with a diameter of φ55×42mm.
[0059] (2) Gradient variable temperature cumulative large plastic ext...
Embodiment 3
[0071] A preparation method of a medicine-shaped cover, carried out according to the above steps:
[0072] (1) Preparation of the blank: Take the EFP disc-shaped medicine cover with arc-cone structure as an example, the diameter is 100mm, the outer spherical surface radius is 112mm, the inner spherical surface radius is 126mm, the cone angle is 22°, the spherical crown height is 21.4mm, and the bottom wall thickness It is 3.2mm; according to the theory of plastic forming and the principle of near-uniform plastic deformation, a 2.5mm machining allowance is left on one side of the flange of the outer diameter of the liner, and a positioning boss of φ5mm is designed at the bottom of the spherical center of the liner ; Use UG and DEFORM software to simulate, analyze and optimize the forming process, calculate the blank volume and size specifications, and select TU1 pure copper rod with a diameter of φ40×21mm.
[0073] (2) Gradient variable temperature cumulative large plastic extr...
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