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Intelligent modular efficient heat treatment method

A heat treatment method and modular technology, applied in heat treatment equipment, heat treatment process control, manufacturing tools, etc., can solve the problems of unstable heat treatment quality, large energy consumption, and high labor intensity of batch parts, and achieve lean production management and reduce Labor intensity, the effect of reducing labor costs

Inactive Publication Date: 2018-12-07
浙江宇清热工科技股份有限公司
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  • Application Information

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Problems solved by technology

[0004] The purpose of the present invention is to address the deficiencies of the prior art, to provide an intelligent modular high-efficiency heat treatment method, by setting the heat treatment database management system and the intelligent control system information interconnection scanning code to call the corresponding process flow for automatic delivery heat treatment, and then It overcomes the problems of high labor cost, large energy consumption, unstable heat treatment quality of batch parts and high labor intensity in the heat treatment production process

Method used

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Embodiment 1

[0035] Such as figure 1 , figure 2 , image 3 As shown, what is provided in this embodiment is an intelligent modular high-efficiency heat treatment method, including a heat treatment database management system, an intelligent control system, an electronic code scanning module, and an execution production system;

[0036] The heat treatment database management system includes a product heat treatment basic database, a heat treatment equipment distribution information database, and an equipment heat treatment process capability database;

[0037] The intelligent control system includes a supervisory control level and a basic automation control level. The supervisory control level accepts the heat treatment process automatically generated by the heat treatment data management system, and transmits relevant parameter values ​​to the basic automation control level. The basic automation control level controls The external equipment completes the heat treatment process of the par...

Embodiment 2

[0056] like Figure 4 As shown, the parts that are the same as or corresponding to those in the first embodiment are marked with the corresponding reference numerals in the first embodiment. For the sake of simplicity, only the differences from the first embodiment are described below. The difference between the second embodiment and the first embodiment is that the electronic code scanning module is set as an RFID reading module, and the corresponding electronic scanning device is set as an RFID reading device, and the product to be processed is hung There is an RFID smart label with pre-input information. After the product enters the heat treatment workshop, use the RFID reading device to read the information on the RFID smart label, feed it back to the heat treatment database management system to generate the corresponding heat treatment production process data, and then transmit the information to the intelligent control system. Control the subsequent heat treatment proces...

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Abstract

The invention relates to an intelligent modular efficient heat treatment method. The method comprises a heat treatment database management system, an intelligent control system, an electronic code scanning module and an execution production system; the intelligent control system comprises a supervision control stage and a basic automation control stage, the supervision control stage receives a heat treatment process and transmits the heat treatment process to the basic automation control stage, the basic automation control stage controls equipment to finish the heat treatment process, and situations are uploaded to the supervision control stage through the basic automation control stage; the execution production system comprises an intelligent conveying module, an intelligent charging module and an intelligent heat treatment module; the electronic code scanning module comprises an electronic code scanning device; the intelligent conveying module comprises an intelligent conveying trolley, and the intelligent conveying trolley is used for conveying a product under control of the intelligent control system; the intelligent charging module comprises an intelligent detection device, and the intelligent detection device is used for guiding the trolley to do corresponding actions; and the intelligent heat treatment module comprises a heat treatment device and a temperature measuringdevice. According to the intelligent modular efficient heat treatment method, the defects that in an existing heat treatment process, the labor cost is high, the energy consumption is large, the heattreatment quality of batched pieces is unstable, and the labor intensity is high are overcome.

Description

technical field [0001] The invention relates to the technical field of heat treatment equipment for industrial production, in particular to an intelligent modular high-efficiency heat treatment method. Background technique [0002] The existing heat treatment production mode still stays in the manual workshop stage, with low degree of mechanization, high labor intensity of operators, low automation level of process parameter collection, poor traceability of quality control, insufficient process information support for process improvement and optimization, and poor heat treatment processing quality. Restricted to a large extent by workers' practical experience and operating level, the production efficiency is low, the quality of heat treatment is unstable, and the production site environment is poor, which seriously restricts the pace of the heat treatment industry towards advanced manufacturing. [0003] The heat treatment workshop is mainly to ensure the heat treatment requ...

Claims

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Application Information

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IPC IPC(8): C21D11/00
Inventor 李伟宏
Owner 浙江宇清热工科技股份有限公司
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