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Projection welding upper electrode structure capable of sequentially welding multiple nuts in time sharing manner

An electrode structure and nut technology, applied in pressure electrodes, electrode features, welding equipment, etc., can solve the problems of inability to guarantee nut pressure and welding current, increase the manufacturing and use costs of projection welders, and increase the size of projection welders. Achieve the effect of reducing the diameter of the welding cylinder and the capacity of the transformer, reducing the procurement cost, and reducing the volume and weight of the whole machine

Pending Publication Date: 2018-12-14
天津七所高科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are also the following problems: multiple electrodes press the nut at the same time. If the height of the upper surface of the nut is inconsistent or there is a difference in height between the upper and lower electrodes, it is impossible to ensure that the pressure exerted on each nut is consistent, which will cause one or more nuts to fail to be pressed. Welding defects such as virtual welding and sparking occur; multiple electrodes are pressurized and energized at the same time, and only multiple nuts of the same specification can be welded, and the pressure and welding current distributed to each nut cannot be guaranteed to be completely consistent; in addition, for To ensure that each nut welded at the same time has sufficient pressing force and welding current, the diameter of the cylinder and the capacity of the welding transformer need to be doubled, and the volume of the projection welding machine will increase accordingly, which greatly increases the manufacturing and use costs of the projection welding machine

Method used

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  • Projection welding upper electrode structure capable of sequentially welding multiple nuts in time sharing manner
  • Projection welding upper electrode structure capable of sequentially welding multiple nuts in time sharing manner

Examples

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Effect test

Embodiment 1

[0023] like figure 1 , 2 The projection welding upper electrode structure that can weld a plurality of nuts sequentially in a time-sharing manner as shown includes a base plate 1 and at least three sets of electrode assemblies arranged on the base plate 1, and an adjustable mounting plate 3 is connected to the base plate 1 by screws. , the mutually vertical sides of the adjustable mounting plate 3 are connected to the positioning block 5 through screws 16, and each set of the electrode assembly includes an adjustable mounting plate 3, a cylinder mounting plate 2, a welding cylinder 4, a cylinder electrode transition plate 11, Electrode connection seat 12, electrode body 14, faucet 13 and electrode head 15, the tail of the welding cylinder 4 is connected with the cylinder mounting plate 2 by screws, and the head of the welding cylinder 4 is connected to the cylinder electrode transition plate by screws 16 11, the electrode cylinder transition plate 11 is connected to the elect...

Embodiment 2

[0031] The inside of the electrode body 14 is provided with threaded holes, and the outside of the electrode head 15 is provided with external threads, and the electrode head 15 and the electrode body 14 are fixed by threaded connection, that is, the electrode head 15 is screwed into the electrode body 14 by the external thread Inside, the outer end of the electrode body 14 is also covered with an insulating sleeve, which can be used as an insulating material for the electrode body 14 .

[0032] It should be noted that the actions of the above-mentioned components are all controlled by the welding controller in order. The controller can be a PLC system.

[0033] Way of working:

[0034]When performing nut welding, first adjust the position of the adjustable mounting plate 3 relative to the bottom plate 1 by increasing or decreasing the number of adjusting gaskets 6 inserted between the positioning block 5 and the adjustable mounting plate 3, so as to complete the positioning ...

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Abstract

The invention discloses a projection welding upper electrode structure capable of sequentially welding multiple nuts in a time sharing manner. The projection welding upper electrode structure comprises a bottom plate and at least three electrode assemblies arranged on the bottom plate. The bottom plate is connected with adjustable installing plates. The two perpendicular side faces of the adjustable installing plates are connected with positioning blocks. Each electrode assembly comprises the corresponding adjustable installing plate, an air cylinder installing plate, a welding air cylinder, an air cylinder electrode transition plate, an electrode connecting base, an electrode body, a water nozzle and an electrode head. A conductive belt adapter plate is connected to the rear side face ofthe bottom plate and connected with conductive belts, and conductive belt connection copper plates are connected with the electrode connecting bases of the electrode assemblies. Providing the projection welding upper electrode structure capable of sequentially welding the multiple nuts in the time sharing manner is the purpose, a plurality of electrodes can be used for sequentially welding a workpiece according to the set sequence after one-time workpiece installation, the requirements for the welding air cylinder diameter and the transformer volume are lowered, and the equipment manufacturingand using cost is reduced.

Description

technical field [0001] The invention relates to the field of welding technology, in particular to a projection welding upper electrode structure capable of time-sharing and sequentially welding a plurality of nuts. Background technique [0002] Nut projection welding is one of the more commonly used resistance welding methods. It is mainly used to weld nuts with bumps or convex rings to sheet metal parts. It is widely used in parts such as automobile bodies and home appliance casings. [0003] In the existing floating multi-point simultaneous projection welding electrode structure, during welding, all projection welding upper electrodes move downward at the same time to press the nut to be welded, and multiple electrodes are energized at the same time to weld the nut. The multi-point welding projection welding upper electrode structure of the above structure can simultaneously weld a plurality of nuts on a workpiece, and the production cycle is fast and the efficiency is hig...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K11/30B23K11/14
CPCB23K11/14B23K11/3009
Inventor 史涛刘翥寰王为杜志修刘金
Owner 天津七所高科技有限公司
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