Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Method for direct omnidirectional observation of plasma in penetration fusion welding small holes of metal material

A technology of deep penetration welding and plasma, which is applied in the field of all-round direct observation of plasma, can solve the problems of no metal material deep penetration welding small hole composite test piece, no plasma distribution device and method, etc., and achieve high accuracy Effect

Active Publication Date: 2019-01-18
HUNAN UNIV
View PDF7 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this method has a significant disadvantage: the metal film layer used for welding is a loose structure, which is very different from the actual situation of the dense workpiece used for welding, because the loose multi-layer aluminum film has a deep impact on the laser. The influence of heat transfer, mass transfer and laser energy absorption and transmission process in the fusion welding process is very different from the dense aluminum alloy materials used in engineering practice. The actual situation of the material is very different
[0011] To sum up, in the prior art, there is neither a device and method that can directly observe the shape of the small hole in the deep penetration welding of the metal material, nor a method that can directly observe the shape of the small hole in the deep penetration welding of the metal material. There is no device and method for direct observation of plasma distribution in all directions, and there is also no composite test piece that can be used for direct observation of small holes in deep penetration welding of metal materials.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for direct omnidirectional observation of plasma in penetration fusion welding small holes of metal material
  • Method for direct omnidirectional observation of plasma in penetration fusion welding small holes of metal material
  • Method for direct omnidirectional observation of plasma in penetration fusion welding small holes of metal material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0062] use as Image 6 The device shown is a technical solution for directly observing the cross-sectional contour shape of small holes at different depths in layers.

[0063] Such as Image 6 As shown, a new device for direct observation of small hole morphology in deep penetration welding (laser, electron beam, etc.) of metal materials, including mainly laser beam 1, compressed air inlet 2, laser welding nozzle 3, argon gas nozzle 11 , a laser welding head composed of GaAs focusing lens 12, a composite specimen composed of metal specimen 4 and GG17 specimen 5, and an image capturing component composed of optical filter 6, camera 7 and mirror 8.

[0064] Image 6 The experimental principle of middle observation: the present invention adopts double-layer composite workpiece, that is, the upper metal test piece 4 is a metal widely used in engineering practice, and the lower part GG17 test piece 5 is transparent, special glass GG17 with good thermal shock resistance, The comb...

Embodiment 2

[0069] use as Figure 7 The device shown is a technical scheme for directly observing plasma information in the cross-section of small holes at different depths in layers.

[0070] Such as Figure 7 As shown, a new device for direct observation of plasma in small holes for deep penetration welding (laser, electron beam, etc.) of metal materials, including laser beam 1, compressed air inlet 2, laser welding nozzle 3, argon gas nozzle 11. The laser welding head composed of GaAs focusing lens 12, the composite specimen composed of metal specimen 4 and GG17 specimen 5, and the plasma spectrum signal composed of reflector 8, optical fiber fixing plate 13, optical fiber 14 and spectrometer 15 Detect parts.

[0071] Figure 7 Experimental principle of middle observation: the present invention adopts double-layer composite workpiece, that is, the metal test piece 4 of the upper part is a metal widely used in engineering practice, and the GG17 test piece 5 of the lower part is trans...

Embodiment 3

[0074] Figure 8 It is a structural schematic diagram of the composite test piece in the present invention that has formed the small hole 9 in the deep penetration welding process. Before deep penetration welding, the composite test piece described in the present invention does not contain pinholes. The composite test piece includes the metal test piece 4 on the top and the GG17 test piece 5 below, and the top surface of the whole composite test piece, that is, the top surface of the metal test piece, is a plane, and the bottom surface of the metal test piece is the same as the top surface of the GG17 test piece. The surfaces are all smooth joint surfaces, and the joint surface (88) of the metal test piece and the GG17 test piece and the top surface of the composite test piece form an angle of n degrees, and 0°<n<90°.

[0075] When preparing the composite test piece of the present invention (its structure sees for example Figure 8 ) process, the joint surfaces of the metal ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides a method for direct omnidirectional observation of plasma in penetration fusion welding small holes of a metal material. A composite specimen is used and includes a metal specimen on the upper portion and a GG17 specimen on the lower portion, and n-degree included angle exists between the combination surface of the metal specimen and the GG17 specimen and the top surface ofthe composite specimen, wherein n is larger than zero and smaller than 90 degrees. The method includes the following steps that 1, the top surface of the composite specimen is located in a horizontalplane, a welding head is arranged on the upper portion of the composite specimen, the incident direction of the laser or electron beams of the welding head is vertically downward, and spectral signaldetection component including an optical fiber and a spectrometer is arranged; 2, the welding head is started for penetration fusion welding of the composite specimen, and the welding direction is thedirection, perpendicular to an intersection line L, in the horizontal plane. The provided method can be used for direct omnidirectional observation of plasma in the small holes, no blind angle of observation exists, and the accurate in-hole plasma parameter is provided for study of plasma inverse bremsstrahlung absorption.

Description

technical field [0001] The invention relates to the field of deep penetration welding, in particular to a method for omnidirectional direct observation of plasma in small holes of deep penetration welding of metal materials. Background technique [0002] As a high-quality and efficient welding method, deep penetration welding (including laser, electron beam, etc.) has the advantages of fast welding speed, large weld depth-to-width ratio, small heat-affected zone and welding deformation, and is widely used in steel, nuclear power, aerospace, etc. It has been more and more widely used in major military and civil projects such as railway transportation, automobile, electronic industry, etc., especially in the lightweight of transportation vehicles (welding of thin-walled components and lightweight materials such as aluminum and magnesium alloys). play an increasingly important role. [0003] (1) Current status of small hole observation technology [0004] The essential featur...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B23K28/00B23K31/00
Inventor 金湘中蒋志伟周昕宇
Owner HUNAN UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products