Flux-cored wire for large-current vertical-up welding and preparation method and application thereof

A technology of flux-cored welding wire and high current, applied in welding equipment, welding medium, welding/cutting medium/material, etc., can solve the problems of unformable welding seam and low welding efficiency, so as to increase welding current and improve moisture absorption. , the effect of improving stability

Active Publication Date: 2019-03-29
武汉铁锚焊接材料股份有限公司
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Problems solved by technology

But when the ordinary E501-1 flux-cored wire is welded vertically, when the welding current is higher than 240A, the weld can h

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  • Flux-cored wire for large-current vertical-up welding and preparation method and application thereof
  • Flux-cored wire for large-current vertical-up welding and preparation method and application thereof
  • Flux-cored wire for large-current vertical-up welding and preparation method and application thereof

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[0035] The following describes the technical solutions in the embodiments of the present invention clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0036] The present invention provides a gas-shielded high-current flux-cored welding wire for vertical upward welding, comprising a sheath and a flux core filled in the sheath, and the flux core accounts for 14.0-14.5% of the flux-cored wire by mass; The components of the flux core and their mass percentages in the flux cored wire are as follows: TiO 2 5.0~5.8%, smelting agent 1.4~1.9%, Si 0.4~0.5%, Mn1.6~2.0%, Mg-Al alloy 0.42~0.65%, Ti 0.14~0.21%, B 0.056~0.08%, Fe balance. The composition ratio of the flux-cored welding w...

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Abstract

The invention belongs to the technical field of welding materials, and particularly relates to a flux cored wire for large-current vertical-up welding. The flux cored wire for large-current vertical-up welding comprises a skin and a flux core filled in the skin, wherein the flux core accounts for 14.0-14.5% of the mass percent of the flux-cored wire and comprises the following the components according to the mass percent of the flux-cored wire: 5.0-5.8% of TiO2, 1.4-1.9% of smelting agent, 0.4-0.5% of Si, 1.6-2.0% of Mn, 0.42-0.65% of Mg-Al alloy, 0.14-0.21% of Ti, 0.056-0.08% of B and the balance being Fe. The invention also provides a preparation method of the flux-cored wire. The preparation method comprises the following steps of: sealing the flux core in the skin by a steel belt method through O-shaped abutting joint, molding and reducing the diameter to obtain the flux-cored wire. The flux-cored wire is used for vertical-up welding, and the welding current is 270A-290A. The vertical-up welding current of the flux-cored wire provided by the invention can be as high as 270-290A, and the crown of a welded joint is less than 2.4mm; when the welding current is lower than 270-290A,the good formation of welded joints can be achieved; the ductility of the deposited metal of the flux-cored wire is higher than 26%; and the flux-cored wire has excellent plasticity and can improve the crack resistance of weld metal.

Description

technical field [0001] The invention belongs to the technical field of welding materials for metal welding, and in particular relates to a gas-shielded high-current vertical upward welding flux-cored welding wire and a preparation method and application thereof. Background technique [0002] Flux-cored wire is a high-efficiency welding material, which has many advantages such as high welding efficiency, shortened welding cycle, good welding process performance, beautiful weld shape, easy adjustment of composition, and small welding deformation. Therefore, it is used in the welding of steel structures such as ships and bridges. be widely used. But when the ordinary E501-1 flux-cored wire is welded vertically, when the welding current is higher than 240A, the weld can hardly be formed; and when the welding current is lower than 240A, although the weld is beautiful, the welding efficiency is low. Therefore, in order to improve work efficiency and reduce the increased workload ...

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Application Information

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IPC IPC(8): B23K35/30B23K35/362B23K35/40
CPCB23K35/30B23K35/3053B23K35/3073B23K35/362B23K35/40B23K35/406
Inventor 杨宗全杨恒闯蔡俊吴光辉
Owner 武汉铁锚焊接材料股份有限公司
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