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A production process that effectively improves the pass rate of cemented carbide round knife blanks

A cemented carbide and production process technology, which is applied in the field of production process to effectively improve the pass rate of cemented carbide round knife blanks, can solve the problems affecting the pass rate of cemented carbide blanks, poor mixing effect, etc., to ensure forming and compactness The effect of high degree, sufficient mixing, and guaranteed pass rate

Active Publication Date: 2020-12-29
技锋精密刀具(马鞍山)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, in the wet grinding process, the addition of absolute ethanol and paraffin at the same time is not effective in mixing with raw materials or the wet grinding time needs to be increased to improve the uniformity of mixing, and the temperature in the wet grinding process affects the performance of absolute ethanol and paraffin, and then The impact on the mixing effect, there are very few improved processes; in the drying process, the problem of water resources, the oxidation of the granular mixture during the cooling process, the control of the humidity of the granular mixture, and the problem of cooling on the mixture In the sintering process, the problem of effective collection of paraffin wax; these still exist in the prior art, and are also important factors affecting the pass rate of cemented carbide blanks, and it is urgent to solve these problems to further improve the pass rate of blanks

Method used

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  • A production process that effectively improves the pass rate of cemented carbide round knife blanks
  • A production process that effectively improves the pass rate of cemented carbide round knife blanks
  • A production process that effectively improves the pass rate of cemented carbide round knife blanks

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Effect test

Embodiment 1

[0040] combine Figure 1 to Figure 4 As shown, the present invention proposes a production process that effectively improves the pass rate of cemented carbide round cutter blanks.

[0041] The water inlet and the water outlet of the hot water heating device communicate with the water outlet and the water inlet of the double-helical mixer through the first pipeline and the second pipeline respectively, and the first switching valve and the second valve are respectively arranged in the first pipeline and the second pipeline. Two switching valves; the air inlet of the ethanol recovery device communicates with the double-helix mixer through a pipeline, and an alcohol detector is arranged at the air inlet; the air suction port of the vacuum generator communicates with the air outlet of the ethanol recovery device through a pipeline.

[0042] The graphite material boat includes an outer boss, a limit disc and an inner boss; the height of the outer boss is 3.5mm greater than the height...

Embodiment 2

[0060] The difference with embodiment 1 is:

[0061] Adjust the water outlet direction of the first switch valve 5 and the water inlet direction of the second switch valve 6 to reversely feed cold water at 10°C into the double helix mixer 8, and simultaneously feed argon gas and prefabricated water into the double helix mixer 8. The precipitates are in direct contact with the prefabricated precipitates inside to cool down to 45°C.

[0062] It is measured that the pass rate of the finished blank reaches 99.7%, and the hardness (HRA) of the finished blank is 93.2, and the strength (TRS) is 3013N / m 3 , the proportion of recovered paraffin was 2.27%, and the recovery rate was 98.69%. It shows that this process can significantly improve the qualification rate of raw materials to make flat blanks, and at the same time, the strength and strength are slightly improved compared with the previous process, which can effectively avoid the oxidation of the granular mixture during the proc...

Embodiment 3

[0064] The difference with embodiment 1 and 2 is:

[0065] In step B, when the reclaimed material is wet-milled, the prefabricated mixed material and the remaining absolute ethanol are added to the ball mill for wet grinding for 24 hours, and then the molding agent is added for wet grinding for 12 hours.

[0066] Through the reasonable wet grinding time of recycled materials, the corresponding ideal structure can be achieved at the same time, and the production cost can be greatly reduced. It is measured that the pass rate of the finished blank reaches 99.6%, and the hardness (HRA) of the finished blank is 92.2, and the strength (TRS) is 2997N / m 3 , the proportion of recovered paraffin was 2.278%, and the recovery rate was 99.01%. It shows that this kind of process can significantly improve the pass rate of finished blanks for recycled materials, and at the same time, the strength and strength are slightly improved compared with the previous process, and the recovery rate of ...

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Abstract

The invention discloses a production technology increasing the yield of hard alloy circular knife workblanks effectively and belongs to the technical field of production of hard alloy knives. The specific technology comprises the steps of burdening, ball mill mixing, drying, sieving rubbing, compression and sintering, recovery devices are used in all steps, the inner structure stability and yieldof hard alloy finished products are ensured, and the purpose that quality of hard alloy finished workblanks is improved is achieved. Through the whole technology, the problems that in the prior art, afinished workblank technology is improved, and the production yield cannot reach the ideal condition can be solved, and very high pertinence is achieved. In the whole process, wet grinding temperature is controlled, cooling of the drying process and humidity of mixed materials are controlled, finally a wet grinding material boat is improved, then effective discharge of paraffin is controlled, theyield of the finished workblanks can be increased greatly, and product quality is ensured. Through the recovery comprehensive utilization devices of all the steps, energy can be saved, production cost is lowered, and market competitiveness is enhanced.

Description

technical field [0001] The invention belongs to the technical field of hard alloy production, and in particular relates to a production process for effectively improving the qualified rate of hard alloy round knife blanks. Background technique [0002] Cemented carbide has a series of excellent properties such as high hardness, wear resistance, good strength and toughness, heat resistance and corrosion resistance, especially its high hardness and wear resistance, which basically remain unchanged even at a temperature of 500°C , It still has high hardness at 1000 °C. With the needs of the market and the improvement of technology, the production of cemented carbide enterprises has also expanded. [0003] Due to the high price of cemented carbide, the production and processing costs are high. If the product qualification rate is not guaranteed, it will cause backfire and affect its performance, causing unnecessary losses to the enterprise and operators. In particular, the pr...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F5/00B22F9/04B22F3/10C22C29/08
CPCB22F3/003B22F3/1007B22F3/1021B22F5/00B22F9/04B22F2005/001B22F2009/043B22F2998/10C22C29/08B22F3/02
Inventor 陈俊刘宁杨飞吴辰何俏霞
Owner 技锋精密刀具(马鞍山)有限公司
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