Method for manufacturing water permeable brick with dredged sediment firing-free aggregate

A technology for dredging sediment and permeable bricks, used in manufacturing tools, auxiliary molding equipment, ceramic molding workshops, etc., can solve a large number of problems, affecting the environment, and unfavorable cost control, reducing production costs, and achieving complete hydration reaction. Benefits for industrial operations

Inactive Publication Date: 2019-04-19
TIANJIN UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the resource utilization of dredged sediment at home and abroad in terms of building materials mostly adopts the sintering method, and although the sintered bricks prepared by the sintering method have a compact structure and high strength, firing requires a lot of energy and consumes a large amount of coal resources every year. The cost control is unfavorable, and the sintering process produces a large amount of CO 2 , affecting the environment

Method used

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Examples

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Effect test

preparation example Construction

[0031] 2. The preparation process of the dredged bottom mud unburned aggregate used in the present invention comprises two steps: the first step completes the preparation of the dredged bottom mud unburned raw ceramsite, which refers to the patent publication "A kind of dredged bottom mud unburned ceramsite" The method of " (Patent No. is ZL2015 1 0374608.5); the second step completes the preparation of dredged bottom mud unburned aggregate, which refers to the patent publication "A kind of coating method of dredged bottom mud unburned aggregate" (patent No. ZL 2015 1 0387395.X).

[0032]3. The fly ash used is collected from fly ash produced by coal-fired power plants, and its performance meets the technical requirements of GB1596-91 "Fly Ash Used in Cement and Concrete"; the quicklime described is ordinary building quicklime, and its performance meets JC / T 621-2009 "Quicklime for Silicate Building Products" technical requirements; the gypsum is ordinary building phosphogypsum...

Embodiment 1

[0035] The method for preparing permeable bricks by using unfired aggregates from dredged bottom mud comprises the following steps:

[0036] 1. Screening of unburned aggregates in dredged sediment: Use a screening machine to screen unburned aggregates in dredged sediments. The screening particle size ranges from 1 to 5mm, the cylinder compressive strength is 9.8MPa, and the water absorption rate is 5.4%. The material is used as the fine aggregate of permeable bricks; the unfired aggregate is soaked in water for 6 minutes in advance, and the amount of water soaking is 6% of the mass of the unfired aggregate;

[0037] 2. Preparation of pretreated unburned aggregate: prepare pretreated dredged unburned aggregate according to 65 parts of unfired aggregate of dredged bottom mud and 5 parts of fiber material of 1-4mm;

[0038] 3. Grassroots ingredients: mix and stir cement (general PO 42.5) and fly ash to obtain a dry mix for the grassroots, weigh the pretreated unburned brick aggre...

Embodiment 2

[0046] The method for preparing permeable bricks by using unfired aggregates from dredged bottom mud comprises the following steps:

[0047] 1. Screening of unburned aggregates in dredged sediment: Use a screening machine to screen the unburned aggregates in dredged sediments. The screening particle size ranges from 5 to 10mm, the cylinder compressive strength is 12.4MPa, and the water absorption rate is 7.4%. The material is used as the coarse aggregate of permeable bricks; the unfired aggregate is soaked in water for 10 minutes in advance, and the amount of water soaking is 8% of the mass of the unfired aggregate;

[0048] 2. Pretreatment of aggregates: According to 75 parts of unfired aggregates of dredged bottom mud and 4 parts of fiber materials with a size of 1-4mm, prepare pretreated unfired aggregates of dredged bottom mud;

[0049] 3. Grass-roots ingredients: mix and stir cement (commonly used PO42.5) and fly ash to obtain a dry mixture for the grass-roots, weigh the ...

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Abstract

The invention relates to a method for manufacturing a water permeable brick with dredged sediment firing-free aggregate. The method comprises the following steps of (1) screening the dredged sedimentfiring-free aggregate is screened; (2) preparing pretreated firing-free aggregate; (3) manufacturing base layer ingredients; (4) adding water to the base layer ingredients and stirring the mixture; (5) manufacturing face layer ingredients; (6) adding water to the face layer ingredients and stirring the mixture; (7) conducting compression formation with a brick machine; (8) maintaining the manufactured product. The method for manufacturing the water permeable brick with the dredged sediment firing-free aggregate can consume a large amount of dredged sediment, reduces exploitation of natural aggregate, achieves the purposes of recycling and ecological environment protection and meets the demands of the dredging industry; the firing-free method is low in production energy consumption and lessin emission, the produced water permeable brick is low in cost and excellent in performance, the dredged sediment recycling approaches can be widened, the demand of a building material market can bemet, and the urban heat island effect can be well relieved.

Description

technical field [0001] The invention belongs to the technical field of dredging industry and building materials, and relates to the environmental protection utilization of dredged bottom mud, in particular to a method for preparing permeable bricks by utilizing unfired aggregate of dredged bottom mud. Background technique [0002] At present, the demand for building materials in my country is increasing day by day, and as many as 10 billion tons of sand and stone materials are mined for building materials every year, causing serious problems of resource depletion and ecological damage. Therefore, the state issued a number of policies from 2000 to 2013 to encourage the use of waste to prepare building materials and vigorously develop green building materials. In recent years, due to the rapid development of China's dredging industry, nearly 200 million m3 of dredged materials are dumped into the ocean every year. 3 . Dredged sediment is produced by dredging engineering thro...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B3/00B28B11/24B28B15/00B28B17/00C04B28/04
CPCB28B3/00B28B11/245B28B15/00B28B17/00C04B28/04C04B2111/00284C04B2111/00612C04B2201/50C04B18/08C04B18/0436C04B20/0048C04B22/002C04B14/06C04B2103/54Y02A30/60
Inventor 吴燕彭瑜洲史浩良
Owner TIANJIN UNIV OF SCI & TECH
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