Optimization and control method of stamping process for high-strength integral side wall of passenger car

A high-strength, passenger vehicle technology, applied in forming tools, metal processing, manufacturing tools, etc., can solve the problems of increasing cracking tendency, increasing the difficulty of design and manufacturing, and achieve optimal control, suppression of local cracking defects, The effect of solving the problem of insufficient inflow

Active Publication Date: 2020-05-05
WUHAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

With the improvement of the strength of the overall side wall material, the rupture tendency of its local area with complex shape increases greatly, which increases the difficulty of process design and manufacturing of the side wall

Method used

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  • Optimization and control method of stamping process for high-strength integral side wall of passenger car
  • Optimization and control method of stamping process for high-strength integral side wall of passenger car
  • Optimization and control method of stamping process for high-strength integral side wall of passenger car

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Embodiment

[0080] The overall side wall in this embodiment comes from the digital model of the actual vehicle, and the tensile strength level of the material used is 500MPa. The overall side wall with a tensile strength below 300MPa has better formability, and the corresponding solution proposed in this patent can also be adopted according to the structure type of the local easy-to-break area.

[0081] The present invention first analyzes the structure and forming characteristics of the overall side wall, and divides the local difficult-to-form structures into four categories: (1) locally complex and difficult-to-form structures; (2) locally sharp and difficult-to-form structures; (4) The structure of the arc-shaped flanging of the inner hole. Then, different control methods are designed for different types of local difficult-to-form structures.

[0082] 1. For locally complex and difficult-to-form structures: For locally complex and difficult-to-form structures, the present invention a...

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Abstract

The invention discloses an optimized adjustment and control method of a passenger vehicle high-strength integral side body stamping technology. The method comprises the steps that S1, an integral sidebody is divided into a local complex difficult-to-form structure, a local sharp difficult-to-form structure, a peripheral arc-shaped flanging structure and an inner hole arc-shaped flanging structure; S2, the blank holder face of the local complex difficult-to-form structure is divided into three blank pressing regions to be subjected to sectioning blank pressing operation, and oil mist lubrication is adopted by a female and male die side wall region and a female and male die circular corner region; S3, the region, located on the periphery of the local sharp difficult-to-form structure, of ablank is determined to serve as a local temperature control position, and local temperature control is conducted; S4, drawing beads are designed according to the curvature and the drawing depth of anarc-shaped flanging portion of the peripheral arc-shaped flanging structure, and a first material storage chamber is designed; and S5, technological holes are designed according to the curvature and the drawing depth of an arc-shaped flanging portion of the inner hole arc-shaped flanging structure, and a second material storage chamber is designed. The optimized adjustment and control method of the passenger vehicle high-strength integral side body stamping technology can achieve stamping forming of the high-strength integral side body, and prevents the local breakage defect from being generated.

Description

technical field [0001] The invention belongs to the technical field of stamping of automobile cover parts, relates to an optimization control method of stamping forming process of an automobile cover part, in particular to an optimization control method of a stamping process of a high-strength integral side wall of a passenger car. Background technique [0002] The overall side panel of a passenger car is the most difficult part to manufacture in the body panel. This is because the overall side wall is usually in the shape of a three-dimensional curved surface, and has a large volume and a complex structure, and is prone to forming defects such as cracking and wrinkling. Moreover, the overall side enclosure is an asymmetric outer cover in terms of geometric structure, and the edge surface is adjacent to multiple environmental parts, so the requirements for assembly accuracy and surface quality are extremely stringent. [0003] In addition, the overall side wall also has hig...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21D22/20B21D22/26B21C51/00B21D37/16
Inventor 宋燕利房宇飞华林钱鑫明宁世儒谢光驹
Owner WUHAN UNIV OF TECH
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