Large-diameter ultra-thin resin cutting grinding wheel and preparing method thereof

A technology for cutting grinding wheels and large diameters, which is applied in the field of large-diameter ultra-thin resin cutting grinding wheels and its preparation, which can solve the problems of large cutting resistance of grinding wheels, large loss of processing materials, and short service life, so as to reduce material loss and improve gyration strength , long service life effect

Active Publication Date: 2019-07-12
珠海大象磨料磨具有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the resin cutting grinding wheel with a diameter of more than 300mm in the market has a product thickness of more than 3.0mm. Because the product is thicker, the material consumption is more, the opening is wider when cutting, and the loss of the processed material is also large. At the same time, the thicker the grinding wheel, the cutting resistance It is also large, the friction heat increases, and it is easy to burn the workpiece
The resin cutting grinding wheel in the prior art not only has high production cost, but also consumes a lot of energy during use. In addition, because the resin grinding wheel product is too thick, it also wears out too quickly during use and has a short service life.

Method used

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  • Large-diameter ultra-thin resin cutting grinding wheel and preparing method thereof
  • Large-diameter ultra-thin resin cutting grinding wheel and preparing method thereof

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Effect test

Embodiment 1

[0029] A kind of large-diameter ultra-thin resin cutting emery wheel, comprises reinforcement layer and grinding layer, and described reinforcement layer is glass fiber mesh cloth, and described grinding layer is by weight ratio 90:10:3 by abrasive material, bonding agent, filler, pigment : Combined with a ratio of 0.2.

[0030] The glass fiber mesh cloth is an alkali-free cloth, and the amount used is 0.1 times the weight of the abrasive.

[0031] The abrasive is brown corundum with a particle size of F36.

[0032] The binding agent is phenolic resin liquid and phenolic resin powder, and its weight ratio is 1:1.

[0033] The filler is cryolite.

[0034] A method for preparing a large-diameter ultra-thin resin cutting wheel, comprising the following steps:

[0035] (1) Mixing: Weigh each component according to the formula, mix the abrasive and phenolic resin liquid evenly in mixing pot A, mix the filler, pigment and phenolic resin powder evenly in mixing pot B, and then mix...

Embodiment 2

[0042] A large-diameter ultra-thin resin cutting grinding wheel, comprising a reinforcement layer and a grinding layer, the reinforcement layer is a glass fiber mesh cloth, and the grinding layer is composed of abrasives, bonding agents, fillers, and pigments in a weight ratio of 100:20:5 : Combined with a ratio of 0.5.

[0043] The amount of the glass fiber mesh cloth and non-alkali cloth is 1 time of the weight of the abrasive.

[0044] The abrasive is white corundum with a particle size of F40.

[0045] The binding agent is phenolic resin liquid and phenolic resin powder, and its weight ratio is 1:1.5.

[0046] The filler is pyrite.

[0047] A method for preparing a large-diameter ultra-thin resin cutting wheel, comprising the following steps:

[0048] (1) Mixing: Weigh each component according to the formula, mix the abrasive and phenolic resin liquid evenly in mixing pot A, mix the filler, pigment and phenolic resin powder evenly in mixing pot B, and then mix the The ...

Embodiment 3

[0055] A kind of large-diameter ultra-thin resin cutting emery wheel, comprises reinforcement layer and grinding layer, and described reinforcement layer is glass fiber mesh cloth, and described grinding layer is by weight ratio 120:30:15 by abrasive material, binding agent, filler, pigment : A combination of ratios of 2.

[0056] The glass fiber mesh cloth is an alkali-free cloth, and the consumption is twice the weight of the abrasive.

[0057] The abrasive is white-plated corundum with a particle size of F45.

[0058] The binding agent is phenolic resin liquid and phenolic resin powder, and its weight ratio is 1:2.5.

[0059] The filler is barite.

[0060] A method for preparing a large-diameter ultra-thin resin cutting wheel, comprising the following steps:

[0061] (1) Mixing: Weigh each component according to the formula, mix the abrasive and phenolic resin liquid evenly in mixing pot A, mix the filler, pigment and phenolic resin powder evenly in mixing pot B, and the...

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Abstract

The invention discloses a large-diameter ultra-thin resin cutting grinding wheel. The large-diameter ultra-thin resin cutting grinding wheel comprises a reinforcing layer and a grinding layer; the reinforcing layer is glass fiber gridding cloth, the grinding layer is formed by combining abrasive material, a binding agent, padding and pigment according to the weight ratio of 90-130:10-35:3-20:0.2-3. The large-diameter ultra-thin resin cutting grinding wheel is obtained through mixing, forming and curing. The diameter of the large-diameter ultra-thin resin cutting grinding wheel ranges from 300to 500 mm, the thickness is 1.8+/-0.3 mm, the production cost is reduced, the cutting opening is small, the cut material loss is reduced, the cutting efficiency is high, and the service life is long.

Description

technical field [0001] The invention belongs to the field of resin grinding wheels, in particular to a large-diameter ultra-thin resin cutting grinding wheel and a preparation method thereof. Background technique [0002] As a common cutting and grinding tool, the resin cutting grinding wheel has a wide range of applications, and can be used in the cutting and processing of round steel, flat steel, channel steel, steel pipe and other metal profiles. At present, the resin cutting grinding wheel with a diameter of more than 300mm in the market has a product thickness of more than 3.0mm. Because the product is thicker, the material consumption is more, the opening is wider when cutting, and the loss of the processed material is also large. At the same time, the thicker the grinding wheel, the cutting resistance It is also large, the frictional heat increases, and it is easy to burn the workpiece. The resin cutting grinding wheel in the prior art not only has high production co...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24D3/28B24D3/34B24D18/00B24D5/12
CPCB24D3/285B24D3/346B24D5/12B24D18/0009
Inventor 邹艳玲
Owner 珠海大象磨料磨具有限公司
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