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Full automatic toothed rack tooth brushing machine

A fully automatic, rack-and-pinion technology, used in gear cutting machines, gear tooth manufacturing devices, gear teeth, etc., can solve the problems of high human error rate, low efficiency, inability to meet fully automatic production, etc., saving labor and simple cleaning. , the effect of flexible setting of operation data

Pending Publication Date: 2019-07-30
吉林瑞铭机电设备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, all rack brushing machines produced in China use manual identification of tooth surfaces, which has a high rate of human error and low efficiency, and cannot meet the requirements of fully automatic production.

Method used

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  • Full automatic toothed rack tooth brushing machine
  • Full automatic toothed rack tooth brushing machine
  • Full automatic toothed rack tooth brushing machine

Examples

Experimental program
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Effect test

Embodiment Construction

[0016] refer to figure 1 As shown, the fully automatic rack brushing machine consists of a tooth surface detection mechanism 1, a PLC electrical control box 2, an automatic feeding mechanism 3, a frame 4, a touch screen control panel 5, a rack clamping mechanism 6 and an automatic tooth brushing mechanism 7 Composition; the tooth surface detection mechanism 1 is connected to the frame 4 through a bolt group; the PLC electrical control box 2 is connected to the touch screen control panel 5 through a data bus; the rack clamping mechanism 6 is connected to the frame 4 through a bolt group; the automatic brushing mechanism 7 is connected with the frame 4 through bolts; the automatic unloading mechanism 3 is connected with the frame 4 through bolt groups; the tooth surface detection mechanism 1 and the automatic brushing mechanism 7 are respectively connected with the touch screen control panel 5 and the PLC electrical control box 2 through data lines .

[0017] refer to figure ...

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PUM

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Abstract

The invention discloses a full automatic toothed rack tooth brushing machine, and belongs to the field of precision machining equipment. The full automatic toothed rack tooth brushing machine comprises a tooth surface detection mechanism, a PLC electrical control box, an automatic pouring mechanism, a rack, a touch screen control panel, a toothed rack clamping mechanism and an automatic tooth brushing mechanism. According to the full automatic toothed rack tooth brushing machine, tooth surface automatic recognition and automatic pouring are adopted, linear production requirements are met, andmanpower is saved; automatic pressure compensation can be carried out on abrasion of a steel brush, takt is saved, and manual work amount is reduced; a touch screen is adopted as an artificial interface, setting of operation data is more flexible while operation is simplified, and processing requirements of different workpieces can be met; the tooth surface position is confirmed through a displacement sensor, and full automation is achieved; a servo motor is adopted as a power source of toothed rack rotation, and the tooth surface can be rotated to an optimal tooth brushing angle; a pressure sensor is adopted, pressure applied by the steel brush to a toothed rack is consistent during tooth brushing, and automatic compensation can be achieved after the steel brush is abraded; and a PLC andthe touch screen are adopted for electronic control, and the servo motor and a cylinder are adopted as a power source responsible for all-operation instruction implementation of equipment.

Description

technical field [0001] The automatic rack brushing machine effectively solves the problem of automatic removal of the tooth surface and descaling of the rack. It belongs to the field of precision processing equipment. Background technique [0002] At present, all rack tooth brushing machines produced in China adopt the method of manually identifying the tooth surface, which has a high rate of human error and low efficiency, and cannot meet the requirements of fully automatic production. Based on this, we have developed an automatic gear brushing machine for racks, which can automatically identify the tooth surface and adjust to the best brushing angle, which meets the requirements of fully automatic unmanned production and fills this gap in China. Contents of the invention [0003] Provided is a fully automatic rack gear brushing machine. The equipment uses a displacement sensor to detect the position of the tooth surface of the rack, uses a servo motor to drive the rack...

Claims

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Application Information

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IPC IPC(8): B23F19/00B23F23/06B23F23/04B23Q5/40B23Q5/10B23Q17/20
CPCB23F19/00B23F23/06B23F23/04B23Q5/40B23Q5/10B23Q17/20
Inventor 董旭锋田文明胡井峰
Owner 吉林瑞铭机电设备有限公司
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