TBM anchor drilling rig real-time online monitoring system based on hydraulic system and monitoring method

A bolt drilling rig and hydraulic system technology, which is applied in the installation of bolts, drilling measurement, drilling equipment, etc., can solve the problems of unreliable monitoring methods and data, and achieve the effect of solving unreliable monitoring data.

Active Publication Date: 2019-08-09
CHINA RAILWAY ENGINEERING EQUIPMENT GROUP CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The present invention solves the problem of unreliable monitoring methods and data of existing TBM rocker drilling rig equipment, thereby providing a real-time on-line monitoring system and monitoring method for TBM rocker drilling rigs based on a hydraulic system

Method used

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  • TBM anchor drilling rig real-time online monitoring system based on hydraulic system and monitoring method

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] Embodiment 1: A kind of TBM bolter rig real-time online monitoring system based on hydraulic system, such as figure 1 As shown, it includes a signal acquisition module, a wireless communication module, and a TBM host computer; the signal acquisition module includes pressure sensor I2, pressure sensor II3 and flow sensor 1, and pressure sensor I2, pressure sensor II3 and flow sensor 1 are all equipped with signal Processing module, the signal processing module converts the received real-time information into digital information; and the pressure sensor I2, pressure sensor II3 and flow sensor 1 are respectively connected to a wireless communication module, such as figure 2 As shown, a pressure sensor I2 and a flow sensor 1 are provided in the hydraulic pipe 4 of the propulsion cylinder, and a pressure sensor II3 is provided in the hydraulic pipe 5 of the impact cylinder. The pressure sensor I2 detects the hydraulic pressure of the hydraulic pipe 4 of the propulsion cylin...

Embodiment 2

[0038] Embodiment 2: A monitoring method of a real-time on-line monitoring system for a TBM rock bolter based on a hydraulic system, the steps are as follows:

[0039] S1, install the pressure sensor I and the flow sensor into the hydraulic pipe of the propulsion cylinder of the TBM rocker drilling rig.

[0040] S2, measure the oil pressure and oil flow when the propulsion cylinder is not working.

[0041] The pressure sensor Ⅰ measures the oil pressure signal when the propulsion cylinder is not working. The signal processing module converts the real-time data measured by the pressure sensor Ⅰ into a digital signal and transmits it as an initial value to the TBM host computer through the wireless communication module.

[0042] The flow sensor measures the oil flow signal when the propulsion cylinder is not working, and the signal processing module converts the real-time data measured by the flow sensor into a digital signal and transmits it as an initial value to the TBM host ...

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Abstract

The invention discloses a TBM anchor drilling rig real-time online monitoring system based on a hydraulic system and a monitoring method. The TBM anchor drilling rig real-time online monitoring systemcomprises a signal acquisition module, wireless communication modules and a TBM upper computer; and the signal acquisition module comprises a pressure sensor I, a pressure sensor II and a flow sensor, wherein the pressure sensor I detects the oil pressure of a hydraulic pipe of a propulsion cylinder, the flow sensor detects the oil flow rate of the hydraulic pipe of the propulsion cylinder, the pressure sensor II detects the oil pressure in a hydraulic pipe of an impact cylinder, and the oil pressure and oil flow rate of the hydraulic pipe of the propulsion cylinder and the oil pressure in the hydraulic pipe of the impact cylinder are processed by signal processing modules and uploaded to the TBM upper computer through the wireless communication modules. The TBM anchor drilling rig real-time online monitoring system monitors the propulsion speeds and distance of the propulsion cylinder as well as the drilling speeds and pressure of a TBM anchor drilling rig in real time, real-time monitoring of a plurality of indicators can reduce the errors, and data communication with the TBM upper computer ensures the working state of the anchor drilling rig and surrounding rock related information in the TBM excavation process, and the problem that monitoring data in the prior art is unreliable is solved.

Description

technical field [0001] The invention relates to the field of TBM drilling rig monitoring, in particular to a hydraulic system-based real-time on-line monitoring system for a TBM rock bolt rig and a measurement method thereof. Background technique [0002] As a large-scale construction machinery, TBM has a harsh working environment and a complex and huge system. Any problem in any part may cause the system to shut down, resulting in a greatly reduced construction efficiency. TBM bolter is an important executor of TBM support work. It is very necessary to obtain drilling rig information at any time. How to monitor it under harsh drilling conditions is a difficult problem. [0003] Due to the complex terrain and geological conditions and limited surface survey techniques during tunnel excavation, it is difficult to have a comprehensive and accurate grasp of the engineering geological conditions of the project area in the early stage of construction. In actual construction, due...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E21B45/00E21D20/00
CPCE21B45/00E21D20/003Y02P90/02
Inventor 鞠翔宇杨晨郑永光荆留杰陈帅李鹏宇郑霄峰徐受天于太彰简鹏武颖莹
Owner CHINA RAILWAY ENGINEERING EQUIPMENT GROUP CO LTD
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