Method for preparing enamel arc plate with radius r>3000mm

A circular arc plate and enamel technology, which is applied in the field of architectural decoration, can solve the problems of easy cracking, bursting, and inability to guarantee the radian, and achieve the effects of improving the yield, reducing production costs and economical production costs.

Active Publication Date: 2021-09-21
ZHEJIANG KAIER NEW MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The radius R of the enamel circular arc plate produced according to the existing technology must be less than 3000mm. If the radius R of the enamel circular arc plate is greater than 3000mm, the required arc cannot be guaranteed. It must be manually shaped to meet the design requirements. In the process of plastic surgery, defects such as cracks and porcelain bursts are prone to occur

Method used

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  • Method for preparing enamel arc plate with radius r>3000mm
  • Method for preparing enamel arc plate with radius r>3000mm
  • Method for preparing enamel arc plate with radius r>3000mm

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0062] The method for preparing an enamel circular arc plate with a radius of 4000 mm and a radius r>3000 mm comprises the following steps: selecting enameled steel with a carbon content of less than 0.008% and a thickness of 1.5 mm as a plate, laser cutting the required size; bending the corners of the plate, The vertical hem height is 6mm, and the transverse hem height is 22mm; the corners of the plate are fully welded; welding and grinding; the surface of the plate is degreased, pickled, and dried at a drying temperature of 160°C and a drying time of 22 minutes; select moisture The glaze with a content of 30% is sprayed on both sides of the board by wet spraying. The thickness of the bottom glaze is 80um, and the thickness of the surface glaze is 80um; the firing temperature is 800℃, and the firing time is 4min; surface coating; crimping the aluminum honeycomb core; molded to form a circular arc plate, then crimping the galvanized steel plate, and packing it into a warehouse...

Embodiment 2

[0064] The method for preparing an enamel circular arc plate with a radius of 5000 mm and a radius r>3000 mm comprises the following steps: selecting enameled steel with a carbon content of less than 0.008% and a thickness of 1.6 mm as a plate, laser cutting the required size; bending the corners of the plate, The vertical hem height is 6mm, and the transverse hem height is 22mm; the corners of the plate are fully welded; welding and grinding; the surface of the plate is degreased, pickled, and dried at a drying temperature of 160°C and a drying time of 22 minutes; select moisture The glaze with a content of 40% is sprayed on both sides of the board by wet spraying method. The bottom glaze spraying thickness is 90um, and the surface glaze spraying thickness is 90um; high temperature firing, firing temperature is 820 ℃, firing time is 4min; surface coating; crimping aluminum honeycomb core; molded to form a circular arc plate; crimping galvanized steel plate; packing into storag...

Embodiment 3

[0066] The method for preparing an enamel circular arc plate with a radius of 7000 mm and a radius r>3000 mm comprises the following steps: selecting enameled steel with a carbon content of less than 0.008% and a thickness of 1.7 mm as a plate, laser cutting the required size; bending the corners of the plate, The vertical hem height is 14mm, and the transverse hem height is 28mm; the corners of the plate are fully welded; welding and grinding; the surface of the plate is degreased, pickled, and dried at a drying temperature of 180°C and a drying time of 28 minutes; select moisture The glaze with a content of 50% is sprayed on both sides of the board by wet spraying. The thickness of the bottom glaze is 120um, and the thickness of the surface glaze is 120um; high temperature firing, firing temperature is 840 ℃, firing time is 4.5min; surface coating; crimping the aluminum honeycomb core; molding to form a circular arc plate, crimping the galvanized steel plate; packing into the...

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Abstract

The invention discloses a method for preparing an enamel arc plate with a radius r>3000mm, comprising the following steps: laser cutting of the plate; bending of the corner of the plate; full welding of the corner of the plate; welding and grinding; surface treatment; glaze spraying; high-temperature firing surface coating; crimping the aluminum honeycomb core, forming an arc plate by molding, and crimping the galvanized steel plate; or, sequentially crimping the aluminum honeycomb core and the galvanized steel plate, forming an arc plate by molding, and making a radius r > 3000mm The enamel arc plate is put into boxes and put into storage. The method for preparing the enamel circular arc plate with a radius r>3000mm of the present invention can realize the production of different arcs, the product has a high pass rate at one time, cancels circle forming, tendon welding, artificial shaping and other processes, and improves production efficiency.

Description

technical field [0001] The invention relates to a method for preparing an enamel arc plate with a radius r>3000mm, belonging to the technical field of architectural decoration. Background technique [0002] Enamel panels are widely used and are very common in life. They are used more often like subway stations. Many colorful wall materials are made of enamel panels. There are also walls like tunnels and architectural decorative walls. Surfaces, high-end commercial buildings, apartments, villas, schools, hotels, hospitals and other decoration fields are also using enamel panels as wall surfaces. Enamel panels do not fade and have a long service life. Therefore, the demand for enamel panels is increasing. However, the preparation process of the enamel arc plate is complicated and the yield is low. How to improve the product quality and yield of the enamel arc plate has always been a technical problem studied by those skilled in the art. [0003] The production process of t...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23P15/00
CPCB23P15/00
Inventor 邢翰学张建飞傅昂挺邢叶凌张军
Owner ZHEJIANG KAIER NEW MATERIALS
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