Welding process for butt welding high-strength cylinder body

A welding process and butt welding technology, which is applied in welding equipment, manufacturing tools, arc welding equipment, etc., can solve the problems that the efficiency and quality cannot reach the optimal effect, the welding quality is difficult to guarantee, and the working environment is harsh, so as to improve welding Improvement of working environment and working conditions, welding quality and efficiency, and reduction of hardening degree

Active Publication Date: 2019-11-08
SHANGHAI ZHENHUA HEAVY IND GRP NANTONG TRANSMISSION MACHINERY +1
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Problems solved by technology

For high-strength cylinder materials, especially those with large wall thickness and small diameter, the welding difficulty is relatively high, especially the manual welding of the cylinder ring longitudinal seam has a harsh working environment and low work efficiency. Unfavorable factors such as high labor intensity and unstable quality, and multi-layer and multi-pass welding lead to heavy welding workload, low efficiency, labor and time-consuming, harsh production environment, and difficult to guarantee welding quality
[0003] In the prior art, the Chinese patent with the publication number CN105234535A discloses a cylinder welding process. In this technology, only submerged arc welding is used for bottom welding, filling welding and cover welding inside the cylinder. If only a single welding method is used in the welding process with high strength, large thickness and small diameter, the efficiency and quality will not reach the optimal effect.

Method used

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  • Welding process for butt welding high-strength cylinder body
  • Welding process for butt welding high-strength cylinder body

Examples

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Embodiment Construction

[0061] The following examples can enable those skilled in the art to understand the present invention more comprehensively, but the present invention is not limited to the scope of the described examples.

[0062] The technological process of the welding process of a high-strength cylinder butt welding in the present invention includes: grinding, inspection, longitudinal seam welding, circular seam welding, opening and inspection, wherein both the longitudinal seam welding and the circular seam welding use gas Welding method combining shielded welding and submerged arc automatic welding. The steps of longitudinal seam welding are as follows: figure 1 As shown, the order is: the first welding preheating, root welding, the first submerged arc welding filling welding, hydrogen elimination and root cleaning, the second welding preheating, the second submerged arc welding filling welding, post welding Heat treatment, non-destructive testing, groove processing; the steps of girth w...

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Abstract

The invention relates to a welding process for butt welding a high-strength cylinder body. The welding process sequentially comprises the following steps of grinding, inspecting, longitudinal seam welding, circumferential seam welding, perforating and inspecting. The welding process is characterized in that both the longitudinal seam welding and the circumferential seam welding adopt a welding mode of combining gas shielded welding and submerged arc automatic welding; the longitudinal seam welding comprises the steps in sequence: preheating for first welding, performing back welding, filling welding for first submerged arc welding, hydrogen removal and back chipping, preheating for second welding, filling welding for second submerged arc welding, post-welding heat treatment, nondestructiveinspection and groove machining; and the circumferential seam welding comprises the following steps in sequence: assembling of the cylinder body, inspecting, supporting by a tool, preheating for welding, back welding, polishing, filling welding through the submerged arc welding, post-welding heat treatment, and nondestructive inspection. The quality or efficiency of a single welding method is improved, the welding operation environment, the working condition and the work intensity are greatly improved, and the welding quality and efficiency are improved by 30% or above.

Description

technical field [0001] The invention relates to the field of butt welding, in particular to a welding process for high-strength cylinder butt welding. Background technique [0002] A large amount of high-strength cylinder material is used in the cylinder-shaped pile leg, and the parts formed by these cylinder materials need to be welded. For high-strength cylinder materials, especially those with large wall thickness and small diameter, the welding difficulty is relatively high, especially the manual welding of the cylinder ring longitudinal seam has a harsh working environment and low work efficiency. Unfavorable factors such as high labor intensity and unstable quality, and multi-layer and multi-pass welding lead to heavy welding workload, low efficiency, labor and time-consuming, harsh production environment, and difficult to guarantee welding quality. [0003] In the prior art, the Chinese patent with the publication number CN105234535A discloses a cylinder welding proc...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/18B23K9/16B23K9/235
CPCB23K9/0026B23K9/16B23K9/18B23K9/235
Inventor 史伟民宋冰奚宪陈华东花辉武芮春杰
Owner SHANGHAI ZHENHUA HEAVY IND GRP NANTONG TRANSMISSION MACHINERY
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