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Dehua Thin Bodied Porcelain and Its Preparation Technology

A preparation process and technology for porcelain blanks, applied in the field of Dehua thin-bodied porcelain and its preparation, can solve the problems of easy deformation and cracking, cumbersome steps, and low output of thin-bodied porcelain, so as to improve the success rate, simplify steps, and increase plasticity Effect

Active Publication Date: 2021-11-05
CERAMICS SCI & TECH RES INST QUANZHOU +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Thin-bodied porcelain is also known as "bodiless porcelain" and "eggshell porcelain". The thickness of the thin-bodied porcelain body is mostly within 1mm. People call it: thin as a cicada's wing, bright as glass, and light as a floating cloud. It is a famous Chinese traditional art porcelain. One of them is known as the "Pearl on the Crown of Chinese Ceramic Art". Due to the thin body of thin body porcelain, it is easy to deform and break during production and use, and has extremely high requirements for raw materials and manufacturing processes. Therefore, the output of thin body porcelain Very low, the production process of thin-bodied porcelain must go through more than forty processes from ingredients, blank drawing, blank trimming, glazing to painting and firing, all of which are done by hand and fired in three times, especially for blank trimming and artistic processing. It is the most precise. The trimming has to go through rough trimming, fine trimming, and fine trimming for hundreds of times, so that the thicker rough billet can be trimmed into a fine billet with a thickness of less than 1 mm in each part. Before glazing, the fine billet is placed at 750- Biscuit firing at 800°C. When glazing, the inner glaze is sprayed with glaze, and the outer glaze is sprayed with glaze. The thickness of the glaze layer is about 0.1mm. , the firing temperature is 1280-1320°C, and the green body needs to go through rough trimming, fine trimming, and fine trimming for hundreds of times before the thicker rough billet can be trimmed into a fine billet with a thickness of each part less than 1 mm. The steps are cumbersome. To be further improved

Method used

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Examples

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Effect test

preparation example Construction

[0020] The preparation process of Dehua thin-bodied porcelain of one-time molding, the preparation of the above-mentioned Dehua thin-bodied porcelain, comprises the following steps:

[0021] Step 1, weighing ingredients according to the raw material formula of porcelain blank, and preparing blank slurry by wet ball milling;

[0022] In step 2, the base slurry prepared in step 1 is passed through a gypsum mold to produce a base;

[0023] Step 3, sending the green body into a kiln to be fired into shape, the firing temperature is 1230-1250° C., and the firing cycle is 6-8 hours.

[0024] Wherein, the green body prepared in step 2 has a thickness of 0.5-0.6mm.

[0025] Specifically, in step 3, when the green body enters the kiln, glaze can be applied to the green body.

[0026] Among them, the glaze includes the following raw materials in parts by weight: 25-30 parts of Dehua low temperature stone, 30-40 parts of Dehua quartz stone, 10-15 parts of limestone, 10-12 parts of Dehu...

Embodiment 1

[0032] Dehua thin-bodied porcelain formed at one time, including porcelain body, the porcelain body includes the following raw materials in parts by weight: 25 parts of Dehua kaolin, 22 parts of Dehua Zimujie soil, 45 parts of Dehua low temperature stone, 8 parts of Dehua quartz stone , and the mass percentage of the chemical composition of the porcelain body is as follows: SiO 2 : 56.2%, Al 2 o 3 : 30.2%, K 2 O: 4.2%, Na 2 O: 1.1%, Fe 2 o 3 : 0.1%, I.L: 8.2%.

[0033] The preparation process of Dehua thin-bodied porcelain of one-time molding, the preparation of the above-mentioned Dehua thin-bodied porcelain, comprises the following steps:

[0034] Step 1, weighing ingredients according to the raw material formula of porcelain blank, and preparing blank slurry by wet ball milling;

[0035] In step 2, the base slurry prepared in step 1 is injected into a gypsum mold to produce a base with a thickness of 0.6 mm;

[0036] Step 3, the green body is sent into a kiln to be ...

Embodiment 2

[0038] Dehua thin-bodied porcelain that is molded at one time, including porcelain blanks. The porcelain blanks include the following raw materials in parts by weight: 35 parts of Dehua kaolin, 18 parts of Dehua Zimujie soil, 35 parts of Dehua low-temperature stone, and 12 parts of Dehua quartz stone , and the mass percentage of the chemical composition of the porcelain body is as follows: SiO 2 : 63.4%, Al 2 o 3 : 24.9%, K 2 O: 3.4%, Na 2 O: 1.3%, Fe 2 o 3 : 0.3%, I.L: 6.7%.

[0039] The preparation process of Dehua thin-bodied porcelain of one-time molding, the preparation of the above-mentioned Dehua thin-bodied porcelain, comprises the following steps:

[0040] Step 1, weighing ingredients according to the raw material formula of porcelain blank, and preparing blank slurry by wet ball milling;

[0041]In step 2, the base slurry prepared in step 1 is injected into a plaster mold to produce a base body with a thickness of 0.55 mm;

[0042] Step 3, sending the green b...

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Abstract

One-time molding of Dehua thin-bodied porcelain and its preparation process, one-time molding of Dehua thin-bodied porcelain, including porcelain blanks and glazes, porcelain blanks include the following raw materials: Dehua kaolin, Dehua Zimujie soil, Dehua low-temperature stone , Dehua quartz stone, Dehua low-temperature stone and Dehua kaolin as the main raw materials for porcelain blanks, combined with Zimujie soil and quartz stone, because Dehua Zimujie soil is rich in organic humic acid, which can greatly increase the plasticity of the base , viscosity and fluidity, and make the dried thin body strong and not deformed. The base slurry is then formed by gypsum mold grouting, and a 0.5‑0.6mm thick green body can be obtained at one time without multiple repairs. The steps are simplified, and the success rate of thin-bodied porcelain preparation is improved.

Description

technical field [0001] The invention belongs to the field of porcelain preparation, and in particular relates to a Dehua thin-bodied porcelain formed at one time and a preparation process thereof. Background technique [0002] The output of daily-use ceramics in my country accounts for more than 62% of the world, and the annual export volume reaches more than 8 billion pieces, accounting for more than 70% of the world's total exports. However, there are generally problems such as low product grades and serious homogeneity. 0.35 Meiyuan / piece, about 1 / 3 of the international average price. At present, the domestic and foreign daily-use ceramics industry is highly competitive. Only by developing new products with high added value can it be possible to stand out in the fierce competition. Thin-bodied porcelain is also known as "bodiless porcelain" and "eggshell porcelain". The thickness of the thin-bodied porcelain body is mostly within 1mm. People call it: thin as a cicada's wi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B33/13C04B33/34C04B41/86C03C8/14C03C8/02
CPCC03C8/02C03C8/14C04B33/13C04B33/34C04B41/5022C04B41/86C04B2235/3418C04B2235/656C04B2235/6567C04B41/4543C04B41/0072
Inventor 苏俊基李双展李建明查婉华曾福礼
Owner CERAMICS SCI & TECH RES INST QUANZHOU