Self-adaption machining system and control method thereof and car body machining equipment

A processing system and self-adaptive technology, applied in the field of mechanical processing, can solve problems such as increased processing costs, harsh working environment, flying dust, etc., and achieve the effects of reduced production and labor costs, safe and environmentally friendly production, and high consistency of precision

Active Publication Date: 2019-12-13
奇瑞新能源汽车股份有限公司
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Problems solved by technology

In recent years, with the promotion of lightweight vehicles in the automotive industry, more and more aluminum alloy materials are used on body-in-white. At present, MIG welding is commonly used for aluminum alloy connections in the industry. The problem of interference with parts assembly due to high seam reinforcement, although part of the welding can be avoided through 3D design and simultaneous engineering to reduce some interference, but some welds at key connections cannot be avoided. Therefore, in manufacturing During the body process, it is necessary to deal with the weld reinforcement that will cause interference, so as not to affect the assembly of the whole vehicle
[0003] At present, the treatment of weld reinforcement in the industry mainly uses pneumatic angle grinders to directly grind welds and solder joints. Because of its simple operation, it is widely used, but the disadvantages of this grinding method include: 1. Grinding During the process, the dust is flying, and the working environment is harsh, which is contrary to the occupational health requirements of the enterprise; 2. The aluminum dust after the pneumatic angle grinder has an explosion risk, and it needs to be equipped with explosion-proof dust removal equipment, and the investment cost of this equipment is high. Consumption is at least 37KWh; 3. Manual grinding requires high skills of employees and poor consistency; 4. Due to the accumulation of manufacturing tolerances in the weld reinforcement of some 3D space curves due to the accumulation of manufacturing tolerances in the body manufacturing process, its position accuracy fluctuates, and it is difficult to realize automatic operations , It also makes the industry accustomed to using manual grinding, but a large number of manual use will cause increased processing costs and management difficulties for enterprises

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  • Self-adaption machining system and control method thereof and car body machining equipment
  • Self-adaption machining system and control method thereof and car body machining equipment
  • Self-adaption machining system and control method thereof and car body machining equipment

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[0030] The specific embodiment of the present invention will be described in further detail by describing the embodiments below with reference to the accompanying drawings, the purpose is to help those skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical solutions of the present invention, and contribute to its implementation.

[0031] Such as Figure 1 to Figure 3 As shown, the present invention provides an adaptive machining system for the machining of a workpiece 5, more specifically for post-processing of milling the weld seam of a workpiece 5 that has undergone preliminary machining such as MIG welding . The adaptive processing system includes a control device 8, a visual detection device 3 for scanning the workpiece to obtain detection data, a milling tool head 1 for processing the workpiece, an electric spindle 2 for driving the movement of the milling tool head 3, and The electric spindle 2 is connected by trans...

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Abstract

The invention discloses a self-adaption machining system and a control method thereof and car body machining equipment. The self-adaption machining system is used for machining a workpiece and comprises an executing system, a motorized spindle, a milling tool head, a visual detecting device and a control device. The executing mechanism is in transmission connection with the motorized spindle and drives the motorized spindle to move. The motorized spindle drives the milling tool head to move. The executing mechanism and the motorized spindle are in communication connection with the control device, and the control device comprises a memorizer storing preliminary machining data and waste parameters of the workpiece. The control device carries out operation to obtain intermediate parameters, machining data is further obtained, the control device adjusts a first work parameter and a second work parameter according to post machining data and the waste parameters to control the motion of theexecuting mechanism and the motorized spindle correspondingly, and therefore it is guaranteed that the milling parameters of the milling tool head meet the requirement of the waste parameters. The self-adaption machining system and the control method thereof and the car body machining equipment have the advantages that the automation degree is high, production is safe and environment-friendly, theproduction and labor cost is greatly reduced, and the precision consistency is high.

Description

technical field [0001] The invention belongs to the technical field of mechanical processing, in particular, the invention relates to an adaptive processing system, a control method thereof, and a vehicle body processing equipment. Background technique [0002] At present, in the process of processing parts, especially metal parts, the processing part of the part will often destroy its surface flatness due to the processing force. The weld reinforcement produced by welding aluminum alloy materials by welding technology is one of the typical example. In recent years, with the promotion of lightweight vehicles in the automotive industry, more and more aluminum alloy materials are used on body-in-white. At present, MIG welding is commonly used for aluminum alloy connections in the industry. The problem of interference with parts assembly due to high seam reinforcement, although part of the welding can be avoided through 3D design and simultaneous engineering to reduce some int...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23C1/00B23C3/00B23C9/00
CPCB23C1/00B23C3/00B23C9/00
Inventor 茅卫东王宇吴发贵金一李盛良奚新文陈怀安陶强
Owner 奇瑞新能源汽车股份有限公司
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