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A Method of Improving Local Comprehensive Mechanical Properties of High Manganese Steel Frog

A technology of comprehensive mechanics and high manganese steel, applied in the direction of casting molding equipment, furnace, heat treatment equipment, etc., can solve the problems such as not considering the rigid area of ​​the hammer head, and achieve the improvement of fatigue life, mechanical properties and grain refinement Effect

Active Publication Date: 2021-04-06
YANSHAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] Patent CN201810109618.x proposes a local deformation heat treatment method for cast high manganese steel frogs. In this method, the frog is partially heightened, and the heightened part is forged. However, in this method, the forging process All the heightening parts are flattened, without considering the rigid area of ​​the lower part of the hammer head. During the forging process, due to the existence of a rigid area in the metal under the hammer head, it moves downward together with the hammer head, and the equivalent strain is almost zero. The size is related to the size of the hammer head, generally in the range of 10-30mm. Therefore, whether this invention patent can effectively improve the wear resistance and service life of high manganese steel frogs remains to be further explored.

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  • A Method of Improving Local Comprehensive Mechanical Properties of High Manganese Steel Frog

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Embodiment 1

[0017] Firstly, when casting high manganese steel frogs, within the range of 20-50mm width of the core rail, the height of the core rail and the wing rail shall be raised as a whole. figure 1 shown. Put the high manganese steel frog into the forging furnace and fully heat it to 1150°C, then keep it warm for 6 hours to make the frog austenitized, and make the internal temperature of the frog reach 1150°C, then take it out of the forging furnace and place it in the next The upper mold and the lower mold need to be preheated to 300°C in advance; move the lower mold and frog to the right below the forging hammer, and start forging the frog. The forging hammer forges the frog to increase the surface at a speed of 10mm / s, and the forging time is 19s , the pressing height of the forging hammer is 22mm. At this time, the raised height of the frog becomes 18mm. The raised part of 18mm is cut off by mechanical cutting means, and then the processed high manganese steel frog is heated to ...

Embodiment 2

[0019] Firstly, when casting high manganese steel frogs, within the range of 20-50mm width of the core rail, the height of the core rail and the wing rail shall be raised as a whole. After being fully heated to 1200°C in the forging furnace, hold the temperature for 4 hours to austenitize the frog and make the internal temperature of the frog reach 1200°C. Take it out from the forging furnace and place it on the lower mold. The lower mold needs to be pre-prepared in advance. Heat to 300°C; move the lower die and frog to the right below the forging hammer, start forging the frog, the forging hammer forges the frog at a speed of 10mm / s to increase the surface, the forging time is 17s, and the pressing height of the forging hammer is 15mm At this time, the raised height of the frog becomes 15mm, and the raised part of 15mm is cut off by means of mechanical cutting, and then the treated high manganese steel frog is heated to 1150°C for 30 minutes for recrystallization and grain for...

Embodiment 3

[0021] Firstly, when casting high manganese steel frogs, within the range of 20-50mm width of the core rail, the height of the core rail and wing rail shall be raised as a whole. Put it into the forging furnace and heat it up to 1100°C, keep it warm for 6 hours to austenitize the frog, and make the internal temperature of the frog reach 1100°C, take it out from the forging furnace, and place it on the lower mold, which needs to be pre-prepared in advance. Heat to 300°C; move the lower mold and the frog to the right below the forging hammer, and start forging the frog. The forging hammer forges the frog at a speed of 10mm / s to increase the surface. The forging time is 18s, and the forging hammer presses down to a height of 18mm. At this time, the raised height of the frog becomes 17mm, and the raised part of 17mm is cut off by means of mechanical cutting, and then the treated high manganese steel frog is heated to 1160°C for 40 minutes for free diffusion and recrystallization a...

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Abstract

A method for improving the local comprehensive mechanical properties of high manganese steel frogs. The main method is to increase the height of the core rail and wing rail by 30-40mm within the range of 20-50mm width of the core rail when casting high manganese steel frogs. The horizontal length is 560mm; then the high manganese steel frogs are heated to 1100-1200°C and held at constant pressure for 3-6 hours to make the frogs fully austenitized; the high manganese steel frogs are placed on the mold and forged The high area is forged, the pressing height is 15-22mm, and only the forging part is raised, and the remaining raised part is mechanically cut off, and the cutting height is 15-18mm, so as to ensure that the overall working surface of the frog is at the same level; Manganese steel frogs were heated to 1150±10°C, and then water-toughened immediately after holding for 20-40 minutes to obtain a good single-phase austenite structure. The invention can reduce or even eliminate inclusion defects inside frog rails and wing rails to a considerable extent, improve wear resistance, prolong service life, and is relatively simple in operation, relatively low in cost, and can be popularized in a wide range.

Description

technical field [0001] The invention relates to the technical field of mechanical engineering, in particular to a method for improving the local comprehensive mechanical properties of high manganese steel frogs. Background technique [0002] Railway tracks are mainly composed of steel rails, sleepers, turnouts, connecting parts and so on. The turnout is generally composed of a switch, a frog and a guard rail, and a connecting part. The frog is the most seriously damaged part of the railway structure, and the core rail in the frog is the weak link in the operation of the turnout. [0003] High-speed, heavy-duty, and cross-section seamless lines are the general trend of railway development, and this puts forward new and higher requirements for the wear resistance and service life of railway frogs. Taking the high manganese steel frogs on the railway lines in service as the research object, the changes of the subsurface microstructure of the frogs during the service process w...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C21D1/18C21D8/00C21D9/00B22C9/22
CPCB22C9/22C21D1/18C21D8/005C21D9/0068C21D2211/001
Inventor 孙登月张旭陈晨张福成
Owner YANSHAN UNIV
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