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Fischer-Tropsch synthesis system, and method for separating fine catalyst powder in Fischer-Tropsch synthesis oil gas product

A Fischer-Tropsch synthesis and catalyst technology, which is used in the preparation of liquid hydrocarbon mixtures, the petroleum industry, and the treatment of hydrocarbon oil, etc., can solve the problems of affecting mass transfer and heat transfer, increasing the difficulty of catalyst fine powder, and unable to recover catalyst fine powder, etc. The effect of prolonging operation time and reducing accumulation

Active Publication Date: 2019-12-31
CHNA ENERGY INVESTMENT CORP LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this method cannot recover catalyst fines
Long-term operation of a large amount of catalyst fine powder aggregates in the slurry phase, which not only affects the mass transfer and heat transfer in the slurry phase, but also increases the difficulty of separating catalyst fine powder from liquid phase products
In addition, a magnetic field is set in the settling section. Due to the limitation of the effect of the magnetic field, the expansion design of the settler is also limited, which affects the engineering scale-up of the slurry bed process.

Method used

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  • Fischer-Tropsch synthesis system, and method for separating fine catalyst powder in Fischer-Tropsch synthesis oil gas product

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specific Embodiment approach

[0053] In a specific embodiment of the present invention, the method also includes performing (b') backflushing cycle operation, passing the high-temperature oil gas containing catalyst fine powder into the branch pipeline connected in parallel with the magnetic separation settler, and simultaneously blowing backflush gas Pass into the magnetic separation settler for purging to remove the catalyst fine powder in the magnetic separation settler.

[0054] According to the invention, preferably, said separation periods are alternated with regeneration periods. Preferably, the duration ratio of the separation period (a) to the regeneration period (b) is 100-500:1; the regeneration period (b) is 10-120s.

[0055] According to the present invention, the specific implementation provided can control the magnetic separation settler to be in (a') magnetic separation period or (b') backflushing period. The time control of the above two cycles is carried out separately, and the setting c...

Embodiment 1

[0064] The scale of a single slurry bed reactor for the Fischer-Tropsch synthesis reaction in this example is 500,000 tons / year.

[0065] Feed gas (hydrogen-to-carbon ratio of 3) is subjected to Fischer-Tropsch synthesis reaction in a slurry bed reactor (9.6m in diameter, 6 in aspect ratio), the reaction temperature is 260°C, and the reaction pressure is 2.9MPa. The catalyst is an iron-containing catalyst (wherein, based on 100g of Fe, containing 2g of Potassium Oxide, 5g of Cu, 30g of SiO 2 , 8g of Mn).

[0066] The heavy wax is separated from the heavy component filtering device in the middle of the slurry bed reactor, and the high-temperature oil gas containing fine catalyst powder is discharged from the upper gas-liquid separation device (the temperature of the oil gas is about 250°C), and the high-temperature oil gas is subjected to the following cycle operation:

[0067] (a') Magnetic separation cycle, the high-temperature oil and gas are passed into the settler of the ...

Embodiment 2

[0076] The scale of a single slurry bed reactor for the Fischer-Tropsch synthesis reaction in this example is 160,000 tons / year.

[0077] The raw material gas (hydrogen-to-carbon ratio is 5) is subjected to Fischer-Tropsch synthesis reaction in a slurry bed reactor (diameter 5.8m, height-diameter ratio 7), the reaction temperature is 240°C, and the reaction pressure is 2.5MPa. The catalyst is an iron-containing catalyst (wherein, based on 100g of Fe, containing 6g of Potassium Oxide, 8g of Cu, 45g of SiO 2 , Mn of 0.1).

[0078] The heavy wax is separated from the heavy component filtering device in the middle of the slurry bed reactor, and the high-temperature oil gas containing catalyst fine powder is discharged from the upper gas-liquid separation device (the temperature of the oil gas is about 260 ° C), and the high-temperature oil gas is subjected to the following cycle operation:

[0079] (a') Magnetic separation cycle, the high-temperature oil and gas are passed into t...

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Abstract

The invention relates to the field of separation of fine catalyst powders in slurry bed Fischer-Tropsch synthesis oil gas products, and discloses a Fischer-Tropsch synthesis system, and a method for separating a fine catalyst powder in a Fischer-Tropsch synthesis oil gas product. The system comprises: a slurry bed reactor used for carrying out a Fischer-Tropsch synthesis reaction, wherein a heat exchanger is arranged in the lower part of the slurry bed reactor, a heavy component filtering device is arranged in the middle part of the slurry bed reactor, and a gas-liquid-solid separation deviceis arranged in the upper part of the slurry bed reactor; and a fine catalyst powder separation device arranged outside the slurry bed reactor and communicated with the outlet of the gas-liquid separation device, wherein the fine catalyst powder separation device is used for separating the fine catalyst powder from the oil gas product generated by the Fischer-Tropsch synthesis reaction, the separated fine catalyst powder is discarded or is sent to a waste treatment device and treated, and the fine catalyst powder-removed high-temperature oil gas is sent to the downstream for heat exchange condensation and / or separation treatment. The system and the method can be used for large-scale slurry bed Fischer-Tropsch synthesis industrial production to effectively separate the fine catalyst powder in the oil gas product generated by reaction and prolong the operation time of the device.

Description

technical field [0001] The invention relates to the field of separation of catalyst fine powder in slurry bed Fischer-Tropsch synthesis oil and gas products, in particular to a Fischer-Tropsch synthesis system capable of separating catalyst fine powder and a method for separating catalyst fine powder in Fischer-Tropsch synthesis oil and gas products. Background technique [0002] Fischer-Tropsch synthesis is a chemical conversion process of converting synthesis gas into hydrocarbons, and it is also an important method to realize clean and efficient utilization of coal. The main reactor form used in the existing Fischer-Tropsch synthesis unit is slurry bed or fixed bed. [0003] In order to overcome the problems of hot spots in the catalyst bed of fixed-bed reactors and difficulty in loading and unloading catalysts, slurry-bed reactors have been used more and more in industry. The slurry bed reactor has many advantages, such as the reactor has a simple structure and a large ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10G2/00C10G67/02
CPCC10G2/00C10G67/02C10G2300/706
Inventor 许明郭中山姚金松黄斌蒋雪冬刘吉平李初福李虎门卓武王峰方薪晖刘虎
Owner CHNA ENERGY INVESTMENT CORP LTD