Automatic grouting assembly line

Abstract

The invention discloses an automatic grouting assembly line which includes an equipment power unit, a mold opening, blank taking and mold closing unit, a mold drying unit, a grouting and shaking unit,a turning and recovery unit, a mold centralizing unit and a blank baking and shaping unit. The equipment power unit includes an equipment power mechanism; in the process of using the device, the turning and recovery unit and the mold centralizing unit are used for automatic turning by using mechanical principles, and a drying mechanism is used for drying molds; according to the assembly line, themolds are connected to the equipment power unit, after the molds are taken through the mold opening, blank taking and mold closing unit, the molds are dried through the mold drying unit, then grout is injected into the molds through the grouting and shaking unit, the turning and recovery unit and the mold centralizing unit are used for turning, centralizing and recovering of excess grout, and finally the blank baking and shaping unit is used for heating and shaping. Automatic operation is carried out in the whole process, a lot of manpower is saved, the labor intensity of workers is reduced,the labor cost of a factory is saved, and the yield is improved.

Description

technical field [0001] The invention relates to the field of ceramic blank grouting production and forming lines, in particular to an automatic grouting line. Background technique [0002] The traditional production process of grouting of ceramic blanks: grouting is to use the water absorption of the plaster mold to inject fluid mud into the gypsum mold, so that the mud is dispersed and adhered to the model to form a blank with the same shape as the model. The mud layer gradually thickens with the extension of time. When it reaches a certain thickness, it will be separated from the mold wall by drying and shrinkage, and then demolded and taken out, and the green body is made. [0003] Injection molding is a molding method with great adaptability and high production efficiency. Any large, complex shape, irregular or thin tires and other products can be produced by grouting, so grouting is widely used in daily ceramics, industrial art, sanitary ware and modern ceramics. , th...

AI Technical Summary

Problems solved by technology

, the traditional process has a long time period in the grouting process. Manual grouting, manual grouting, manual straightening, manual removal of the mold to take the blank, and manual mold closing. This process involves a lot of labor. The final weight is about 30 kg or more, which results in high-intensity physical labor. In special-shaped ceramic handicrafts, it can only be formed by grouting. First, the mud with a well-mixed ratio and dry humidity is manually injected into the mold through a mud pump. In the process, it takes about 30-40 minutes to be formed by natural drying. Manually turn the mold 180 degrees, let the feeding port inject the mud position downward, and at this time the formed and solidified model blank has been formed around the inside of the mould, and the excess mud It takes about 10 minutes to flow out of the pouring port into the recovery pool. The excess mud inside flows out, and the green body is solidified and formed. It is manually turned 180 degrees and placed upwards. The mold can be removed in about 10 minutes, and the inner ceramic blank is taken out. Wait about 10 minutes after closing the mold, and wait for the natural moisture in the mold to dry before re-grouting

[0004] The traditional grouting process requires a lot of labor, high physical strength, and the increase of defective products causes a serious waste of time, and because the effect of curing and shaping is not good, it will be damaged when the mold is removed, and the yield is low.

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