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Sorting system and process for plate-type custom-made furniture

A technology of sorting system and manufacturing execution system, which is applied in the field of panel-type customized furniture sorting system, can solve the problems of high error rate and low work efficiency, and achieve the effects of preventing warehouse explosion, improving material utilization rate, and improving sorting efficiency

Active Publication Date: 2020-02-11
南京多兰德家具有限公司
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  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] Aiming at the problems of low working efficiency and high error rate of the existing intelligent sorting system, the present invention provides a sorting system and process for panel-type customized furniture. By effectively controlling the production tempo, the panel shunting can be carried out to improve the accuracy and efficiency of panel sorting. sorting efficiency

Method used

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  • Sorting system and process for plate-type custom-made furniture
  • Sorting system and process for plate-type custom-made furniture
  • Sorting system and process for plate-type custom-made furniture

Examples

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Embodiment 1

[0060] According to the different production lengths of the panels, a certain panel-style custom furniture company firstly divided into small panels with a length between 300mm and 1000mm and large panels with a length of more than 1000mm, and set up ring shelves 5 and vertical shelves 7 accordingly. The size standard of the position. Secondly, taking into account the storage capacity of the shelf, the storage capacity of the ring shelf 5 is 580 pieces per batch. It is designed according to 3 layers per group, 20 storage positions per layer, and a total of 6 groups. The storage capacity of a ring shelf 5 is 20×3×6, or 360 pieces. Therefore, the company plans to have two ring-shaped shelves with a storage capacity of 720 pieces to meet the company's current and future production needs. The storage capacity of the vertical shelf 7 is 220 pieces per batch. According to data calculations, more than 90% of the long pieces do not exceed 600mm in width. Therefore, the 1200mm wide she...

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Abstract

The present invention discloses a sorting system and process for plate-type custom-made furniture, and the sorting system includes a control unit, an information acquisition unit and a sorting and storage unit that communicate with the control unit; the control unit includes an MES manufacturing execution system and a WMS warehouse management system that communicate with each other, the MES manufacturing execution system includes a plate encoding module, a plate shunting module and a plate assembly module; the WMS warehouse management system includes a WCS warehouse control system and a PLC controller that communicate with each other, and the sorting and storage unit includes a sorting robot, a stacking machine, annular warehouse inbound lines, vertical warehouse inbound and outbound lines, annular storage racks and vertical storage racks. By using the system and the process, sorting operation and information feedback are intelligently and orderly -executed, thereby contributing toprevent the storage racks from warehouse blasting and significantly improving the sorting efficiency; in the whole process, information is in real time scanned and collected by a plate QR code, a plate batch code and a complete plate sorting code, and shunting and sorting are orderly performed so that the sorting error rate is significantly reduced.

Description

Technical field [0001] The invention belongs to the technical field of intelligent sorting, and specifically relates to a panel-type customized furniture sorting system and process. Background technique [0002] Affected by individualization and diversification, personalized customization in the furniture industry has also emerged, resulting in the complexity and diversification of the furniture structure. If a single piece is cut, it will increase the production cost, prolong the production cycle and the utilization rate of the board. Reduced situation. At present, the furniture industry mostly adopts the method of unified layout and blanking of multiple orders, that is, mixed production of different orders. This production method is kneading production, which can improve the utilization rate of raw materials and control the production cycle. In the kneading production mode, the most critical process is the sorting process. [0003] my country's custom-made panel furniture is cu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B07C5/34B07C5/36
CPCB07C5/3412B07C5/362
Inventor 熊先青刘慧吴智慧唐远明于克庞小仁
Owner 南京多兰德家具有限公司
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