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Preparation method of backrest carpet part for automobile

A carpet and parts technology, which is applied in the field of preparation of automotive rear carpet parts, can solve problems such as physical harm to operators and environmental pollution of operating space, and achieve the effects of improving production rhythm, improving environmental quality and compact structure

Inactive Publication Date: 2020-04-10
SHANGHAI XINAN CAR DEADENING FELT
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In this process, polyethylene powder is added by dusting, causing environmental pollution in the operating space and causing physical hazards to operators

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Preparation method of backrest carpet part for automobile
  • Preparation method of backrest carpet part for automobile

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] A kind of preparation method of automobile backrest carpet part, wherein the layered structure of carpet part is as figure 1 As shown, it includes a fleece fabric layer 1, an adhesive layer 2 and a base felt 3 arranged in sequence from top to bottom, wherein the surface density of the fleece fabric layer 1 is 300g / m 2 ;The areal density of the adhesive layer is 70g / m 2 , the areal density of the base felt 3 is 500 g / m 2 The fleece fabric layer 1 comprises 50 parts of 11dtex and 50 parts of 11dtex of PET fibers of different finenesses in the following parts by weight; the raw material of the adhesive layer 2 is LDPE; the raw material of the fleece fabric layer 1 is modulated from PET fibers of different colors , can meet the needs of carpet color, and the raw material of the base layer is PET fiber of a single color.

[0032] The specific production method includes the following steps:

[0033] (1) The preparation of fleece fabric layer 1, such as figure 2 As shown,...

Embodiment 2

[0040] A kind of preparation method of automobile backrest carpet part, wherein the layered structure of carpet part is as figure 1 As shown, it includes a fleece fabric layer 1, an adhesive layer 2 and a base felt 3 arranged in sequence from top to bottom, wherein the surface density of the fleece fabric layer 1 is 270g / m 2 ;The areal density of the adhesive layer is 63g / m 2 , the areal density of the base felt 3 is 450 g / m 2 The fleece fabric layer 1 includes 40 parts of 11dtex and 60 parts of 11dtex of PET fibers of different finenesses in the following parts by weight; the raw material of the bonding layer 2 is LDPE; the raw material of the fleece fabric layer 1 is modulated from PET fibers of different colors , can meet the needs of carpet color, and the raw material of the base layer is PET fiber of a single color.

[0041] The specific production method includes the following steps:

[0042] (1) The preparation of fleece fabric layer 1, such as figure 2 As shown, t...

Embodiment 3

[0048] A kind of preparation method of automobile backrest carpet part, wherein the layered structure of carpet part is as figure 1 As shown, it includes a fleece fabric layer 1, an adhesive layer 2 and a base felt 3 arranged in sequence from top to bottom, wherein the surface density of the fleece fabric layer 1 is 330g / m 2 ;The areal density of the adhesive layer is 77g / m 2 , the areal density of the base felt 3 is 550 g / m 2 The fleece fabric layer 1 comprises 60 parts of 11dtex and 40 parts of 11dtex of PET fibers of different finenesses in the following parts by weight; the raw material of the adhesive layer 2 is LDPE; the raw material of the fleece fabric layer 1 is modulated from PET fibers of different colors , can meet the needs of carpet color, and the raw material of the base layer is PET fiber of a single color.

[0049] The specific production method includes the following steps:

[0050] (1) The preparation of fleece fabric layer 1, such as figure 2 As shown,...

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Abstract

The invention relates to a preparation method of a backrest carpet part for an automobile. The backrest carpet part comprises a napping fabric layer, a bonding layer and a base layer felt which are sequentially arranged from top to bottom. The preparation method comprises the following steps: preparing the napping fabric layer, preparing the base layer felt, compounding the napping fabric layer and the base layer felt, napping and needling and forming the carpet part, wherein napping and needling are characterized in that the composite material is subjected to needling napping on one surface of the surface layer of the napping fabric layer through main needling to process the surface layer with fluff to obtain the composite carpet; in the napping and needling process, fibers of the nappingfabric layer are pulled out through a fork-shaped needle, the pulled-out fibers are clamped and kept through bristles of a napping brush, fluff with the length ranging from 3 mm to 4 mm appears on the surface of the carpet and the needling density is 495 + / -25 c / cm < 2 > * min. Compared with the methods in the prior art, the backrest carpet part has the advantages of attractive product surface quality, compact structure, simple process, low influence on the environment and the like.

Description

technical field [0001] The invention relates to a method for manufacturing various automobile parts, in particular to a method for preparing a backrest carpet part for automobiles. Background technique [0002] The backrest carpet is made by molding and is mainly installed in the backrest area of ​​the car seat. Its main function is to cover the sheet metal, play the role of shock absorption, decoration, beauty and comfort. The integration of the surface carpet and the felt embryo is now used to replace the previous production process of spraying rubber powder on the felt embryo and attaching the surface carpet to improve the quality of the car interior, the interior environment and VOC requirements. For example, Chinese patent CN 104108218 A discloses a composite formable carpet and a manufacturing method thereof. The manufacturing method includes the following steps: A. Opening, mixing, carding, and netting the fiber raw materials according to a preset ratio to form a uni...

Claims

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Application Information

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IPC IPC(8): B32B37/12B32B33/00B32B37/10B32B37/06B32B5/02B32B27/02B32B27/12B32B27/36D04H1/48D04H1/70D04H1/435B60N3/04
CPCB32B37/12B32B33/00B32B37/10B32B37/06B32B5/02B32B5/26D04H1/48D04H1/70D04H1/435B60N3/042B32B2262/0276
Inventor 施家伟
Owner SHANGHAI XINAN CAR DEADENING FELT
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