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Investment casting shell-making complete equipment and shell-making method thereof

A complete set of equipment, investment casting technology, applied in casting molding equipment, mold components, metal processing equipment, etc., can solve the problems of waste of wax mold, influence of sand uniformity, and high mixing uniformity requirements.

Inactive Publication Date: 2020-04-14
泰州市贝斯特精铸机械有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] When making shells, wax mold dipping requires high mixing uniformity of the slurry, and in order to ensure the continuous dipping operation, the slurry needs to be continuously replenished, otherwise, the effect of shell making and the dipping operation will be affected. Moreover, during sand showering, dipping and sand showering often need to be repeated many times. Sand showering operations are usually carried out manually, and the sand material is evenly sprinkled on the wax model by manual methods, and the degree of automation is low. , and this operation has very high requirements on the proficiency of the operator, otherwise it will have a great impact on the uniformity of the sand shower, which will seriously affect the subsequent shell making, and a little carelessness will cause accidental injury and lead to the scrapping of the wax model. Moreover, the labor intensity great

Method used

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  • Investment casting shell-making complete equipment and shell-making method thereof
  • Investment casting shell-making complete equipment and shell-making method thereof
  • Investment casting shell-making complete equipment and shell-making method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0066] A complete set of investment casting shell-making equipment and a shell-making method thereof, characterized in that the investment casting shell-making complete set of equipment includes a mechanical arm 101, a wax mold frame 102, a slurry mixing device 103, and a mixing device 104. The top of the wax mold frame 102 is a rotating platform 105, the rotating platform 105 is disc-shaped, and its periphery is fixed with a plurality of hangers 106, the slurry mixing device 103 includes a mixing tank 1, a driving mechanism 2 and a stirring mechanism 3, the mixed shower device 104 includes a mixed shower barrel 30, a barrel rotating mechanism 31 and a feeding mechanism 32;

[0067] The mixing bucket 1 is arranged above the ground trough 4, and placed on the turntable base 5, and freely rotates through the turntable base 5. The driving mechanism 2 is installed in the ground trough 4, including a first drive motor 6, a main transmission shaft 7 and from the transmission shaft 8...

Embodiment 2

[0080] The shell-making method of the investment casting shell-making complete set of equipment includes the following specific steps:

[0081] (1) Take the wax model: Hang the wax model to be processed on the hanger on the rotary platform of the wax mold frame through the sprue rod. When the wax model is rotated to the designated position through the rotary platform, the mechanical arm grabs Mouth stick, remove the wax model;

[0082] (2) One-time slurry dipping: After the mechanical arm grabs the wax model, slowly immerse it in the first layer of slurry, and turn it left and right for 2 turns, the rotation speed is controlled at 5-10 seconds / turn, and then lift the wax pattern up , wait for 1 to 2 minutes to allow the excess slurry to flow naturally. During the waiting process, slowly rotate the wax mold so that the slurry is evenly coated on the wax mold, and the rotation speed is controlled at 20 to 30 seconds / circle;

[0083] (3) One-time sand shower: After the first dip...

Embodiment 3

[0095] A complete set of investment casting shell-making equipment and a shell-making method thereof in this embodiment, wherein the primary dipping slurry described in step (2) is made by a slurry mixing device, and the specific steps are as follows:

[0096] (a1) Add water glass and water to the initial mixing tank and adjust its density to 1.29-1.292g / cm 3 , and continue to stir until the mixture is fully mixed to obtain the mixture A1;

[0097] (a2) Transfer the obtained mixed material A1 to the second mixing tank, and add refined white silica powder successively, and obtain the mixed material A2 after mixing fully;

[0098] (a3) Transfer the obtained mixture A2 to the material tank, and add detergent and n-octanol. After mixing fully, the slurry is obtained. At this time, take a sample to detect the viscosity, and the reading of the viscosity flow cup is 48S ~ 52S. Qualified, the qualified slurry is the first layer of slurry, which is transferred to the working barrel fo...

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Abstract

The invention discloses investment casting shell-making complete equipment and a shell-making method thereof. The investment casting shell-making complete equipment comprises a mechanical arm, a wax mold frame, a slurry mixing device and a mixing and spraying device. The shell making method comprises the steps of wax mold taking, primary slurry dipping, primary sand spraying, primary drying and hardening, secondary slurry dipping, secondary sand spraying, secondary drying and hardening, later slurry dipping and drying and hardening. The equipment is simple in structure and reasonable design, and is used for mixing an investment casting slurry. The number of material mixing barrels is reasonably planned, material mixing division is performed, the material mixing barrels and stirring bladesare in rotating linkage, synchronous and stable, the material mixing barrels and the stirring blades rotate independently and are opposite in direction, mixing efficiency can be improved, mixing uniformity can be improved, slurry quality can be guaranteed, and a wax mold slurry sticking and shell making effect can be improved.

Description

technical field [0001] The invention relates to the technical field of special casting equipment, in particular to a complete set of investment casting shell-making equipment and a shell-making method. Background technique [0002] Investment casting, also known as lost wax casting, includes processes such as pressing wax, repairing wax, forming trees, dipping slurry, melting wax, casting molten metal and post-processing. Shell is an important shell-making process of investment casting. [0003] When making shells, wax mold dipping requires high mixing uniformity of the slurry, and in order to ensure the continuous dipping operation, the slurry needs to be continuously replenished, otherwise, the effect of shell making and the dipping operation will be affected. Moreover, during sand showering, dipping and sand showering often need to be repeated many times. Sand showering operations are usually carried out manually, and the sand material is evenly sprinkled on the wax mode...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/04B22C7/02B22C23/02B22C23/00B22C9/12
CPCB22C7/02B22C9/04B22C9/12B22C23/00B22C23/02
Inventor 戴少俊韩德强陈娟张建国常伟
Owner 泰州市贝斯特精铸机械有限公司