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Spiral high-performance synthetic fiber bundle

A technology of synthetic fibers and fiber bundles, applied in the direction of fiber chemical characteristics, conjugated synthetic polymer artificial filaments, yarns, etc., can solve the problems of low strength, loss of strength, and poor reinforcement effect of synthetic fibers, etc., and achieve improvement Improvement of performance efficiency, savings of modifiers, effects of high temperature resistance cost

Pending Publication Date: 2020-05-29
殷石
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, synthetic fibers also have their own defects, which greatly limit the application of fibers
First of all, synthetic fibers have poor heat resistance. In plastic or rubber high-temperature molding materials, if the heat-resistant temperature of synthetic fibers is lower than the molding temperature of plastics and rubber, synthetic fibers will lose their strength due to high temperatures during the molding process.
Second, the dispersion of synthetic fibers is poor
Third, the strength of synthetic fibers is generally not high, usually lower than that of glass fibers or steel fibers, which leads to the reinforcement effect of synthetic fibers being worse than that of glass fibers and steel fibers
Fourth, the adhesion between synthetic fibers and the matrix is ​​generally not good
For example, non-polar synthetic fibers and polar rubber matrix, synthetic fibers without functional groups and SiO-containing 2 Cement and concrete, polar fibers and non-polar plastic matrix, etc., all have poor adhesion, which also leads to poor fiber reinforcement
[0004] Therefore, it is difficult to find a synthetic fiber in the current technology that integrates the advantages of high temperature resistance, high dispersion, high strength, high adhesion, adjustable polarity and non-polarity, and adjustable functional group introduction.

Method used

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  • Spiral high-performance synthetic fiber bundle
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] A kind of helical high-performance synthetic fiber bundle of this embodiment is the same direction helical winding mode, such as figure 1 As shown, it includes a fiber core, on which the modified synthetic fiber is helically wound in the same direction to form a fiber bundle 1, and the fiber core is an unmodified high-strength synthetic fiber 11, and the modified The synthetic fibers are a polar modified synthetic fiber 12 and a functional group grafted modified synthetic fiber 13 .

[0038] The manufacture method of above-mentioned a kind of spiral type high-performance synthetic fiber bundle is as follows:

[0039] Preparation of high-strength unmodified synthetic fiber 11: Add polypropylene pellets into a single-screw extruder, and melt and draw to obtain high-strength polypropylene fibers with a tensile strength of 600 MPa.

[0040] Preparation of polar modified synthetic fiber 12: Add polypropylene particles and polar modifier maleic anhydride grafted polypropylen...

Embodiment 2

[0044] A helical high-performance synthetic fiber bundle in this embodiment is a helical winding in the same direction, and includes a fiber inner core. The fiber inner core is a filler modified synthetic fiber, and the filler modified synthetic fiber is in the same direction A single unmodified synthetic fiber is helically wound to form a fiber bundle.

[0045] The manufacture method of above-mentioned a kind of spiral type high-performance synthetic fiber bundle is as follows:

[0046] Preparation of filler-modified synthetic fibers: mix silica and polypropylene particles at a ratio of 3:7, and then melt and draw to obtain filler-modified polypropylene fibers. The fiber is 250% more rigid and 90% more resistant to high temperatures due to the reinforcement of silica. Since the reinforced rubber matrix is ​​processed at a temperature of about 220 degrees, the inner core fiber needs to have certain high temperature resistance. At the same time, because the filler greatly imp...

Embodiment 3

[0050] A spiral high-performance synthetic fiber bundle in this embodiment is a reverse spiral winding method, such as figure 2 As shown, it includes a fiber inner core, the fiber inner core is an unmodified high-strength synthetic fiber 11, and a masterbatch modified synthetic fiber 14 and a filler modified synthetic fiber 11 are reversely wound on the high-strength synthetic fiber 11 The synthetic fibers 15 constitute the fiber bundle 1 .

[0051] The manufacture method of above-mentioned a kind of spiral type high-performance synthetic fiber bundle is as follows:

[0052] Preparation of high-strength unmodified synthetic fiber 11: Nylon 6 pellets are added to a single-screw extruder, melt-spun, and then drawn at a high temperature of 80 degrees to obtain high-strength polyamide fibers. It is 1100MPa.

[0053] Preparation of masterbatch-modified synthetic fiber 14: Nylon 6, polypropylene and plasticized masterbatch were melt-spun at a ratio of 7:2:1 to obtain high-perform...

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Abstract

The invention relates to a spiral high-performance synthetic fiber bundle. The spiral high-performance synthetic fiber bundle comprises a fiber inner core positioned at the center of the fiber bundleand peripheral fibers spirally wound on the fiber inner core; the fiber inner core and the peripheral fibers respectively are a modified synthetic fiber and unmodified synthetic fibers. A spiral winding mode ensures that the inner core which takes charge of strength can more stably take an effect of promoting overall strength inside; the synthetic fibers, such as a high-temperature-resistant filler modified synthetic fiber, a polarity modified fiber of which a polarity is regulated, a functional group grafting modified synthetic fiber capable of introducing functional groups and even the unmodified fiber capable of reducing cost, are wound on the periphery of the fiber inner core and on the surface along the axial overall length; the fibers with different functions are alternatively exposed on the surface, so that the advantages of high-temperature resistance, polarity, nonpolarity, the functional groups with different functions, high strength and the like all can be played, thereby implementing maximum utilization of properties of the fibers, such as a reinforcing effect, dispersity, binding power with a matrix and the like.

Description

technical field [0001] The invention relates to a high-performance synthetic fiber bundle, in particular to a helical fiber bundle used in the field of fiber reinforcement. Materials that can be reinforced by the fiber bundle include but are not limited to cement, concrete, plastic, resin, rubber and the like. Background technique [0002] Synthetic fiber is a fiber prepared from synthetic resin by melt drawing or melt spinning. This fiber has high strength and can be used to strengthen materials such as cement, concrete, plastics, resins, and rubber. Compared with glass, synthetic fibers are alkali-resistant, corrosion-resistant, safe, and have no harm to the human body. Compared with steel fibers, synthetic fibers are non-sticky, lightweight, rust-free, corrosion-resistant, and less expensive. [0003] However, synthetic fibers also have their own defects, which greatly limit the application of fibers. First of all, synthetic fibers have poor heat resistance. In plastic...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D02G3/04D02G3/36D01F6/46D01F1/10D01F8/06D01F8/12
CPCD02G3/045D02G3/36D01F6/46D01F1/10D01F8/06D01F8/12
Inventor 殷石
Owner 殷石