A bench type transformer lead wire intelligent production system and its working method

A technology of intelligent production and transformers, which is applied in the direction of inductance/transformer/magnet manufacturing, connection, circuit/collector components, etc., can solve the problems of waste of raw materials, complicated wire manufacturing process, and failure to meet design standards, etc., to reduce turnover Time and the effect of improving production efficiency

Active Publication Date: 2021-06-11
PUYANG POWER SUPPLY COMPANY STATE GRID HENAN ELECTRIC POWER +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Aiming at the technical problems that the existing wire manufacturing process is complicated, the length and bending degree of the lead wires produced as a whole do not meet the design standards, cannot be used normally, and cause a lot of waste of raw materials, the invention proposes a bench-type transformer lead wire intelligent Production systems and their working methods

Method used

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  • A bench type transformer lead wire intelligent production system and its working method
  • A bench type transformer lead wire intelligent production system and its working method
  • A bench type transformer lead wire intelligent production system and its working method

Examples

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Effect test

Embodiment 1

[0040] Embodiment 1: as figure 1 and Figure 7As shown, a bench-type transformer lead wire intelligent production system includes an automatic wire cutting mechanism, a cable shaping mechanism, a pneumatic stripping machine, and a pneumatic crimping machine. The automatic wire cutting mechanism cuts the cables according to the specifications and sends them to the line The cable shaping mechanism performs bending and shaping processing. The cable after bending and shaping in the cable shaping mechanism is sent to the pneumatic stripping machine for peeling treatment. The automatic wire cutting mechanism is connected with the control cabinet, and the control cabinet is connected with the host computer through the communication cable. , The upper computer is equipped with a touch screen, on which the cutting length, cutting quantity and cable pay-off speed can be set. The whole equipment is automatically controlled by the PLC controller in the control cabinet.

[0041] The autom...

Embodiment 2

[0047] Embodiment 2: A working method of a bench-type transformer lead wire intelligent production system, comprising the following steps:

[0048] S1. First, the cable reel is hung on the output shaft of the wire wheel motor 11 in the automatic wire cutting mechanism, and then the cable is manually passed through the first guide wheel, the tension wheel 2 and the second guide wheel in the automatic wire cutting mechanism, Insert the cable into the first pneumatic clamp 4, and use the first pneumatic clamp 4 to clamp the cable;

[0049] S2, then set the cutting length, cutting quantity and cutting speed through the host computer, start the pneumatic scissors 5, the first pneumatic wire taker 6 and the second pneumatic wire taker 8 to leave the station;

[0050] S3. At this time, the built-in collet in the first wire puller 9 in the automatic wire cutting mechanism is released, and the action of the sliding module of the first wire puller 9 in the automatic wire cutting mechani...

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Abstract

The invention proposes a bench type transformer lead wire intelligent production system and its working method, including an automatic wire cutting mechanism, a cable shaping mechanism, a pneumatic stripping machine and a pneumatic crimping machine, and the automatic wire cutting mechanism cuts the cables according to specifications After completion, it is sent to the cable shaping mechanism for bending and shaping processing. The cable after bending and shaping in the cable shaping mechanism is sent to the pneumatic stripping machine for peeling treatment. The automatic wire cutting mechanism is connected with the control cabinet, and the control cabinet is connected with the upper computer. connect. The present invention as a whole adopts quantitative and fixed-length cutting of cables and automatic rapid shaping of cables, so that the production efficiency of the whole set of cables is high, labor intensity is reduced, and an intelligent assembly line operation mode is realized as a whole.

Description

technical field [0001] The invention relates to the technical field of cable production, in particular to a bench-type transformer lead wire intelligent production system and a working method thereof. Background technique [0002] In the traditional distribution station construction process, it is necessary to first make the wires. During the wire manufacturing process, it is necessary to cut the corresponding length of the wires, bend the wires to shape, peel off the insulation layer, crimp and install the insulated grounding wire clamp, etc. A series of cumbersome processes, The turnover process in each process is time-consuming and inefficient, and because the staff’s workmanship is not uniform, all cutting from the cable reel is done manually, which is laborious and inaccurate in length, and manual bending and shaping of the cable twice is time-consuming and laborious. When winding and fixing the grounding clamp, the cable is easy to slip and the operation is inconvenien...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F41/00H01R43/28H02G1/14
CPCH01F41/00H01R43/28H02G1/14
Inventor 王雷郭强楚明月鲁大勇张力孟凡众尚超李晓辉饶崇浩张梦雨
Owner PUYANG POWER SUPPLY COMPANY STATE GRID HENAN ELECTRIC POWER
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