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The automatic control method of the coiler under the emergency situation of the continuous hot-rolled thin strip line breaking

An emergency and coiler technology, applied in rolling mill control devices, metal rolling, metal rolling, etc., can solve problems such as complicated operation steps, achieve the effects of improving production efficiency, avoiding production safety problems, and reducing complicated operations

Active Publication Date: 2021-03-16
NORTHEASTERN UNIV LIAONING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the fully continuous hot-rolled thin strip production line, once the strip breaks at the front and rear of the rolling mill, the normal automatic control sequence of the coiler will be disrupted. The coiler can quickly respond to various emergencies, which is a last resort One of the important conditions for stopping rolling, so it is very important to ensure that all equipment can operate in an orderly and automatic manner in the emergency situation of broken belt; The operation prepares all the equipment. Since the strip before and after the broken strip is still moving forward on the roller table, the new strip head at the broken strip will be sent to the front of the coiler soon. Under normal circumstances, it is necessary to operate the speed and pressing actions of the roller table, upper pinch roller, lower pinch roller, reel, roll-helping roller, guide plate and other equipment. The operation steps are quite complicated, and the emergency command and operation The workers are in a hurry to return the equipment quickly, so the error rate of this operation method is basically over 90%.

Method used

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  • The automatic control method of the coiler under the emergency situation of the continuous hot-rolled thin strip line breaking
  • The automatic control method of the coiler under the emergency situation of the continuous hot-rolled thin strip line breaking
  • The automatic control method of the coiler under the emergency situation of the continuous hot-rolled thin strip line breaking

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] Embodiment 1: For the first kind of broken belt situation, the described automatic control method, the programming flow chart is as follows figure 2 shown, including the following steps:

[0044] Step 1.1: After the strip is broken, control the speed of the post-shearing roller table to increase to 1.5 to 4 times the speed of the strip for preparation. All roller tables between the position to the waste hopper position;

[0045] Step 1.2: Switch the flying shears in the automatic running state to the manual running state;

[0046] Step 1.3: Determine whether the length of the waste is less than the length of the waste hopper. If the length of the waste is less than the length of the waste hopper, when the normal head of the first piece of steel moves to the position of the flying shears, manually control the flying shears to cut the waste. The strip head of a piece of steel runs to the 2# coiler for automatic coiling under the drive of the roller table after shearing...

Embodiment 2

[0050] Embodiment 2: For the second broken belt situation, the automatic control method, the programming flow chart is as follows image 3 shown, including the following steps:

[0051] Step 2.1: Cancel the automatic control operation of the flying shear after the belt is broken;

[0052] Step 2.2: Control the 1# guide plate to open to the initial opening, and at the same time control the 1# lower pinch roller to move to the rolling position. The rolling position refers to the position where the new strip head can be guided into the 1# coiler Lower pinch roller position;

[0053] Step 2.3: When the 1# lower pinch roll is in the rolling position, control the 1# upper pinch roll to be positioned to the steel feed roll gap, and the steel feed roll gap is 0.92 to 0.95 times the strip thickness;

[0054] Step 2.4: When the 1# hot metal detector does not detect a signal, control the 2# coiler to automatically increase the speed to 1.5 times the current speed;

[0055] Step 2.5: F...

Embodiment 3

[0057] Embodiment 3: For the third kind of broken belt situation, the described automatic control method, the programming flow chart is as follows Figure 4 shown, including the following steps:

[0058] Step 3.1: Cancel the automatic control operation of the flying shear after the belt is broken;

[0059] Step 3.2: When the 1# hot metal detector does not detect a signal, control the 1# guide plate to open to the initial opening;

[0060] Step 3.3: When the 1# hot metal detector does not detect the signal, set up the tracking start signal positioned at the strip tail in the 1# coiler, when tracking the distance to the strip tail in the 1# coiler, When it is greater than the distance from 1# hot metal detector to 1# auxiliary roll, control 1# coiler to stop;

[0061] Step 3.4: When the tail of the strip in the 1# coiler passes through the 1# pinch roller, control the 1# lower pinch roller to switch to the switching position, control the 1# upper pinch roller to position to th...

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Abstract

The invention provides an automatic control method for a coiler in an emergency situation when a fully continuous hot-rolled thin strip line is broken. First, the types of broken strips are divided into three situations according to the different positions of the broken strips: when the first piece of steel The strip is broken before entering the 2# coiler; the strip has already entered the 2# coiler, and after the strip is broken, it needs to enter the 1# coiler to coil the steel; the strip has already entered the 1# coiler, and after the strip is broken, it needs to enter the 2 #Coiler coils steel; manual rescue after belt breakage requires operating multiple devices at the same time, making it difficult to ensure successful intervention. This method uses specific control methods to achieve one-click operation in different situations through the installation of relevant components and specific control methods according to specific situations. The emergency treatment method avoids unnecessary economic losses caused by the entire line shutting down due to belt breakage. It also reduces the time spent processing scrap steel due to belt breakage and stops. At the same time, it avoids the waste of time in restarting the production to organize production. It not only improves the production efficiency of the production line , and can also effectively avoid production safety issues.

Description

technical field [0001] The invention relates to the technical field of automatic control of steel rolling, in particular to an automatic control method of a coiler in case of a full continuous hot-rolled thin strip line breaks in an emergency. Background technique [0002] In the fully continuous hot-rolled thin strip production line, once the strip breaks at the front and rear of the rolling mill, the normal automatic control sequence of the coiler will be disrupted. The coiler can quickly respond to various emergencies, which is a last resort One of the important conditions for stopping rolling, so it is very important to ensure that all equipment can operate in an orderly and automatic manner in the emergency situation of broken belt; The operation prepares all the equipment. Since the strip before and after the broken strip is still moving forward on the roller table, the new strip head at the broken strip will be sent to the front of the coiler soon. Under normal circu...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21B37/00B21B38/00B21B15/00
CPCB21B15/00B21B15/0007B21B37/00B21B38/00B21B2015/0057B21B2201/06
Inventor 李旭于加学谷德昊李影张殿华
Owner NORTHEASTERN UNIV LIAONING
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