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A method for comprehensive evaluation of electrode alignment state of resistance spot welding guns

A spot welding electrode, comprehensive evaluation technology, applied in resistance welding equipment, welding equipment, metal processing equipment and other directions, can solve the problems of high detection cost, can not fully reflect the impact of welding quality, the relationship is not intuitive, and reduce the detection cost. , the evaluation process is simple and intuitive

Active Publication Date: 2022-07-22
FAW CAR CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] 1. When more accurate detection results are required, special detection devices are required, and the detection cost is relatively high
[0007] 2. During the spot welding process, the results of the spot welding electrode centering state in a single stage cannot fully reflect the influence of the spot welding electrode centering state on the welding quality;
[0008] 3. The detection result of the centering state of the spot welding electrode and the welding quality or the available pressure range of the welding tongs (that is, the pressure range that the welding tongs can use when the quality requirements of the welding points are met) and other parameters that indirectly reflect the welding quality The relationship is not intuitive enough, which is not conducive to the analysis of actual problems on site

Method used

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  • A method for comprehensive evaluation of electrode alignment state of resistance spot welding guns
  • A method for comprehensive evaluation of electrode alignment state of resistance spot welding guns
  • A method for comprehensive evaluation of electrode alignment state of resistance spot welding guns

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specific Embodiment approach

[0055] In order to clearly and completely describe the technical solution of the present invention and its specific working process, with reference to the accompanying drawings, the specific embodiments of the present invention are as follows:

[0056]In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between the two elements, unless otherwise specified limit. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0057] In the ...

Embodiment 1

[0060] The first embodiment discloses a method for comprehensively evaluating the electrode alignment state of resistance spot welding guns, such as figure 1 As shown, the specific process of the method is as follows:

[0061] S1: Preparations before the assessment;

[0062] The preparations include the following three aspects, and there is no sequence requirement between the preparations:

[0063] (1) Prepare the spot welding test piece;

[0064] like figure 2 and image 3 As shown in the figure, the spot welding test piece is composed of an upper spot welding test piece 1 and a lower spot welding test piece 2. The shape and size of the upper spot welding test piece 1 and the lower spot welding test piece 2 are exactly the same, and the thickness is 1.2 mm. mm, the material model is st13 steel plate, the two ends of the upper spot welding test piece 1 and the lower spot welding test piece 2 are fixed by welding, and the spot welding test piece fixed welding point 5 is fo...

Embodiment 2

[0093] The second embodiment discloses a method for comprehensively evaluating the electrode alignment state of resistance spot welding guns, such as figure 1 As shown, the specific process of the method is as follows:

[0094] S1: Preparations before the assessment;

[0095] The preparations include the following three aspects, and there is no sequence requirement between the preparations:

[0096] (1) Prepare the spot welding test piece;

[0097] like Figure 4 and Figure 5 As shown in the figure, the spot welding test piece is composed of an upper spot welding test piece 1 and a lower spot welding test piece 2. The shape and size of the upper spot welding test piece 1 and the lower spot welding test piece 2 are exactly the same, and the thickness is 1.2 mm. mm, the material model is st13 steel plate, there is no fixed connection between the upper spot welding test piece 1 and the lower spot welding test piece 2, thereby forming a spot welding test piece that is movable...

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Abstract

The invention discloses a method for comprehensively evaluating the electrode centering state of resistance spot welding tongs. The method specifically includes: preparation work before evaluation; spot welding electrode positioning; spot welding electrode starts spot welding on a spot welding test piece; Observe or measure the appearance and size parameters of the spot welding test piece after spot welding; evaluate the alignment state of the spot welding electrode according to the appearance shape and size parameters of the spot welding test piece after spot welding. The method of the invention does not require a special detection device, and only needs a test piece at the production site to conduct a complete and accurate evaluation of the alignment state of the spot welding tongs. Analysis of practical problems such as the welding quality of the welding tongs or whether the available pressure range of the welding tongs is qualified.

Description

technical field [0001] The invention belongs to the technical field of spot welding equipment performance detection, and particularly relates to a method for comprehensively evaluating the electrode centering state of a resistance spot welding tongs. Background technique [0002] In the prior art, when using spot welding equipment to spot welding parts, if the upper and lower electrodes are not well centered, not only welding quality defects such as splashing on the surface of the welding spot, inconsistent depth or unevenness of the indentation of the welding spot, etc. It will also reduce the maximum electrode pressure available for the welding tongs, accelerate the aging or wear of mechanical components such as electrode posts or welding tong arms, and reduce the service life and rigidity of the welding tongs; The state further deteriorated. Therefore, monitoring and evaluating the alignment status of spot welding electrodes and timely adjustment of spot welding electrod...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K11/11B23K11/36
CPCB23K11/11B23K11/115B23K11/36
Inventor 李永强孙国林赵卯冯玉涛曲福兴郭鑫李国军梁海涛张振龙丁才奇吴佩玲李长松
Owner FAW CAR CO LTD