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Guide sliding shoe remanufacturing method

A technology of guiding slipper and remanufacturing, applied in the direction of manufacturing tools, arc welding equipment, welding equipment, etc., can solve the problems of difficulty in controlling the depth of wear-resistant layers, reducing the strength of wear-resistant layers, and affecting the depth of wear-resistant layers, etc. To achieve the effect of easy guarantee of size and wear resistance, enhanced wear resistance, and reduced labor intensity

Active Publication Date: 2020-12-29
郑州煤机智能工作面科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

2. There are differences between the material of the guide shoe itself and the composition of the wear-resistant electrode. Sometimes a transition layer is surfacing between the two, and the depth of the surfacing wear-resistant layer is not uniform. deep hard to control
The above two situations not only cause damage to the surface of the conveyor, but also make it difficult to control the wear cycle of the wear-resistant layer
Although the subsequent grinding of surfacing welding will improve the unevenness of the wear-resistant layer, it will affect the depth of the wear-resistant layer and reduce the strength of the wear-resistant layer after surfacing, which will affect the service life and cannot guarantee the size of the wear-resistant layer
If the wear-resistant layer after surfacing is processed by machine tools, due to the hardness limit of the wear-resistant layer, only expensive superhard alloy tools can be used, which increases the cost of remanufacturing and prolongs the cycle, which violates the original intention of saving costs and shortening time in overhaul

Method used

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  • Guide sliding shoe remanufacturing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] Such as figure 1 Shown, a kind of guiding shoe remanufacturing method comprises the following steps:

[0030] The first step is to determine whether the guide shoe 1 meets the remanufacturing standard. Specifically, check whether the guide shoe 1 has any appearance defects such as damage and missing, whether there are breaks and cracks in the guide groove 3 and other places, and whether the guide groove 3 is damaged or not. The degree of wear of the original wear-resistant layer, the tolerances of various sizes and shapes and the roughness of the surface, the hardness of the guide shoe 1 itself and the original wear-resistant layer, conduct non-destructive testing on the guide shoe 1 as a whole, and determine whether there is Other hidden flaws.

[0031] The remanufacturing standard is: the mating surfaces of the guide shoe 1 and the pin row include the upper mating surface, the lower mating surface, the left mating surface and the right mating surface, and the limit v...

Embodiment 2

[0041] The same part of this embodiment and Embodiment 1 will not be described again, the difference is:

[0042] The chamfer is 45°, the width of the chamfer is 5mm, a total of 4 chamfers are processed, the welding angle is 15°, the angle of the second groove is 45°, and the width of the second groove is 5mm.

[0043] Use J506 / J507 electrode for arc welding. The diameter of the electrode is 3.2mm. The welding current is 90-130A. Medium heat preservation, ready to use.

[0044] After the remanufacturing is completed, the appearance and quality of the weld are inspected, and the inspection results are as follows: the appearance of the weld is flat, without cracks, pores, slag inclusions, burrs, dirt and other defects; the quality of the weld meets the JBT6062-20071 level inspection; The manufacturing dimensions, geometric tolerances and roughness meet the design requirements of the original drawings; the hardness test for remanufacturing should comply with GB / T231.1-2018.

Embodiment 3

[0046] The same part of this embodiment and embodiment two will not be repeated, the difference is:

[0047] Use ER50-6 and equivalent welding wire for gas shielded welding. The diameter of the welding wire is 1.2mm. There must be no oil and rust on the surface of the welding wire. The welding current is 180-220A.

[0048] After the remanufacturing is completed, the appearance and quality of the weld are inspected, and the inspection results are as follows: the appearance of the weld is flat, without cracks, pores, slag inclusions, burrs, dirt and other defects; the quality of the weld meets the JBT6062-20071 level inspection; The manufacturing dimensions, geometric tolerances and roughness meet the design requirements of the original drawings; the hardness test for remanufacturing should comply with GB / T231.1-2018.

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Abstract

The invention discloses a guide sliding shoe remanufacturing method. The method comprises the following steps that a guide groove of a guide sliding shoe is machined so as to remove an original wear-resisting layer and expose a guide sliding shoe base body; a chamfer is machined at an end opening of the guide groove; wear-resisting plates are welded on the surface of the guide sliding shoe base body; a first groove matched with the chamfer is formed in the wear-resisting plate located at the position of the end opening in the length direction, and second grooves are formed in the connecting positions of the adjacent wear-resisting plates in the length direction; and stress relief annealing is conducted after welding. Compared with the prior art, the method has the beneficial effects that the grinding procedure after surfacing of the wear-resistant layer is omitted, the labor intensity of workers is reduced, the time is saved, meanwhile, the wear-resisting layer is made of the same material, the size and the wear-resisting hardness are easy to guarantee, the wear-resisting performance is enhanced, the service life is prolonged, the defects that the surface of the wear-resisting layer is uneven and uneven in hardness due to improper grinding can be avoided, the walking effect of a coal mining machine is good, and abrasion to a conveyor is reduced.

Description

technical field [0001] The invention relates to the technical field of guide shoe processing, in particular to a method for remanufacturing a guide shoe. Background technique [0002] The guide shoe is one of the important parts of the shearer. It not only bears the weight of the whole shearer, but also slides on the surface of the pin row. Therefore, the guide shoe must not only have high strength and toughness, but also Has high wear resistance. In actual use, the guide shoe is listed as one of the vulnerable parts of the shearer. Every time the shearer is overhauled, the guide shoe needs to be repaired or scrapped, which will bring adverse effects and economic losses to the coal mine production. [0003] The easily damaged part of the guide shoe is mainly the guide groove. When the wear-resistant surface of the guide groove is severely worn, it will affect the guiding performance of the guide shoe, which will cause the road wheel and the pin row to not mesh normally, whi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/16B23K9/32
CPCB23K9/16B23K9/32
Inventor 左丽萍陈杰华王聪杨小芬张文琦刘国强高宇
Owner 郑州煤机智能工作面科技有限公司
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