A car door sealing structure and optimization design method

A technology of sealing structure and optimized design, applied in sealing devices, engine sealing, door devices, etc., can solve the problems of reduced door sealing performance and service life, fatigue aging of seals, uneven stress on seals, etc. The effect of reducing frequency and amplitude, improving sealing performance and service life, and reducing oscillation frequency and amplitude

Active Publication Date: 2021-11-30
CRRC QINGDAO SIFANG CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, due to the combined effects of existing materials, manufacturing processes, service environment, cost and many other factors, the existing door seals are mostly made of EPDM rubber as the main raw material, supplemented by corresponding fillers. This type of rubber material The overall performance of the seal can basically meet the performance requirements of the existing vehicle door for the seal. However, due to the reasonable matching of the design cross-section, installation fit, and service environment of the door around the seal, the stress state of the seal is unstable. The sealing performance and service life of the car door are greatly reduced, mainly in the following aspects:
[0005] (1) The seal on the bottom surface of the double door of the existing vehicle adopts an L-shaped cross-section, and the bottom of the L-shaped cross-section is a trapezoidal structure, resulting in the most unfavorable force on the top of the bottom seal after the door is closed, and the convexity between the front end of the seal and the car body floor The platform metal strip is only in compression contact and lacks the necessary lateral constraints, which leads to uneven force on the seal when it is vibrated by the vehicle body, and the seal swings inside and outside or vibrates with the vehicle body after being squeezed and bent in a single direction, accelerating the seal. Fatigue aging, affecting the service life of the seals, resulting in the need to replace the seals multiple times, affecting the running time of the vehicle and increasing the cost of material replacement
[0006] (2) The unilateral deformation and vibration of the bottom surface of the door and the side seal under the action of extrusion lead to weakening of the sealing effect, gaps between the door and the door or the car body, degradation of the sound insulation performance of the door, noise from the external environment, vehicle equipment operation and vibration, etc. The sound transmission through the gap increases the noise in the car and affects the comfort of passengers
[0007] (3) When there is a gap between the door and the car body, corrosive media such as external rainwater and dust can easily enter the passenger room and nearby related equipment, resulting in accelerated corrosion and aging of the equipment, and even affecting the normal use of the product in severe cases, endangering driving safety

Method used

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  • A car door sealing structure and optimization design method
  • A car door sealing structure and optimization design method
  • A car door sealing structure and optimization design method

Examples

Experimental program
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Effect test

Embodiment 1

[0036] According to an embodiment of the present invention, an embodiment of a vehicle door sealing structure is provided, referring to figure 1 , comprising: a sealing element arranged at the bottom of the vehicle door 1, the sealing element cooperates with the sealing surface on the floor of the vehicle body to realize the sealing between the bottom of the vehicle door 1 and the vehicle body.

[0037] In this embodiment, the seal at the bottom of the door is a continuous seal with a constant longitudinal section, installed along the length direction of the bottom of the door 1 .

[0038] The structure of the seal includes: a seal cage 2, the seal cage 2 is a hollow structure, which increases the structural stability of the seal cage while ensuring light weight; the overall shape of the seal cage longitudinal section is hyperbolic, along the The bottom surface of the door is set to ensure the maximum contact area between the seal retainer and the door and the floor sealing su...

Embodiment 2

[0049] According to an embodiment of the present invention, an embodiment of a vehicle door sealing structure is provided, referring to figure 2 , including at least one section of seals respectively arranged on the opposite sides of the vehicle doors 1 on both sides;

[0050] The seal includes: a seal cage 2, the seal cage 2 is a hollow structure, which increases the structural stability of the seal cage while ensuring light weight; the overall shape of the seal cage longitudinal section is hyperbolic, along the side of the door setting, while satisfying the structural stability, it can ensure the maximum contact area between the seal retainer and the side of the door and the seal retainer, thereby enhancing the sealing effect; it should be noted that the longitudinal section here refers to the A longitudinal section in the width direction.

[0051] In this embodiment, the first side of the sealing cage 2 is an S-shaped arc surface in the length direction, and a soft sealin...

Embodiment 3

[0070] According to an embodiment of the present invention, an embodiment of a vehicle door sealing structure is provided, referring to Figure 5 , the door 1 is installed on both sides of the passenger compartment of the rail vehicle, and the door 1 is consistent with the arc of the body of the rail vehicle to keep the shape of the vehicle smooth, thereby reducing the aerodynamic resistance when the vehicle is running. The door is a sandwich structure, the two surface layers are mainly formed by sheet metal stamping, and the middle core layer is made of sound-proof cotton and supplemented by a connecting frame structure to ensure the overall connection strength and bearing capacity of the door. Sealing parts and the contact area 10 of the car body sealing part are arranged around the car door to ensure the sealing and sound insulation performance of the vehicle after the car door 1 is closed.

[0071] The door bottom seal 8 described in Embodiment 1 is arranged on the bottom ...

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PUM

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Abstract

The invention discloses a car door sealing structure and an optimal design method, comprising a sealing member arranged at the bottom of the car door, the sealing member cooperates with a sealing surface on the car body to realize the sealing between the car door bottom and the car body; the sealing The components include: a sealing cage meeting the set hardness requirements, the bottom of the sealing cage is provided with a concave arc surface in the length direction, and the arc surface matches the protrusion on the sealing surface of the car body; the arc surface A soft sealing layer is laid on the surface, and the soft sealing layer can make the arc surface tightly coupled with the protrusion. The vehicle door sealing structure of the present invention can reduce external noise from entering the passenger compartment space, improve occupant comfort, effectively prevent dust, rainwater, etc. from eroding the vehicle door and its nearby parts, and prolong the service life of the vehicle door.

Description

technical field [0001] The invention relates to the technical field of rail vehicle door sealing, in particular to a door sealing structure and an optimal design method. Background technique [0002] The statements in this section merely provide background information related to the present invention and do not necessarily constitute prior art. [0003] The rail vehicle door is one of the important components of the vehicle. Its main function is to provide passages for passengers to enter and exit, and it also has functions such as sound insulation, dustproof, and water seepage prevention. Existing rail vehicle doors mainly include single door and double door, and the sealing performance and service life of the double door are more difficult to guarantee. As we all know, the sealing performance of the rail vehicle door is not only related to the main structure of the door, but more importantly, it is closely related to the installation and contact between the door and the c...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B61D19/02B60J10/86B60J10/20B60J10/30
CPCB61D19/02B60J10/20B60J10/30B60J10/86
Inventor 徐刚毛开楠杨基宏王中钢台永丰
Owner CRRC QINGDAO SIFANG CO LTD
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