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Fiber-reinforced resin composite body, production method therefor, and non-woven fabric for use in fiber-reinforced resin composite body

A fiber-reinforced resin, manufacturing method technology, applied in non-woven fabrics, textiles, papermaking, coatings, etc., can solve the problem of low impact resistance, and achieve the effect of excellent impact resistance

Pending Publication Date: 2021-02-26
KURARAY CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Here, the epoxy resin or the like is excellent in heat resistance or adhesion to reinforcing fibers, etc., but since the epoxy resin is also hard and brittle, fiber-reinforced resin composites using epoxy resin as a matrix resin There is a problem of low impact resistance

Method used

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  • Fiber-reinforced resin composite body, production method therefor, and non-woven fabric for use in fiber-reinforced resin composite body
  • Fiber-reinforced resin composite body, production method therefor, and non-woven fabric for use in fiber-reinforced resin composite body
  • Fiber-reinforced resin composite body, production method therefor, and non-woven fabric for use in fiber-reinforced resin composite body

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0142]

[0143] While disentangling carbon fibers (manufactured by Mitsubishi Rayon Corporation, trade name: TR50S12L), wind the carbon fibers around a metal drum, heat them with an infrared heater, and press them with rollers to obtain A UD slice aligned in one direction. It should be noted that the weight per unit area of ​​the obtained UD sheet is 200g / m 2 .

[0144] Next, 24 obtained UD sheets were prepared, and the carbon fibers of the respective UD sheets were vertically arranged (that is, the carbon fibers were stacked perpendicularly). The UD sheets were stacked and arranged.

[0145] Next, a piece of nonwoven fabric (meltblown nonwoven fabric, weight per unit area: 8 g / m2) formed of polyetherimide fibers was inserted between the UD sheets. 2 , air permeability: 220cc / cm 2 / sec), a total of 23 pieces are inserted. Next, the obtained laminated sheet was hot-pressed at a temperature of 180° C. and a pressure of 1 MPa.

[0146] Next, place the laminated sheet on a ...

Embodiment 2

[0159] In addition to the use of non-woven fabrics made of polyetherimide fibers with a weight per unit area of ​​15g / m 2 , air permeability is 110cc / cm 2 A fiber-reinforced resin composite was obtained in the same manner as in Example 1 above, except for the nonwoven fabric per second.

[0160] Next, the post-impact compressive strength, water absorption, flexural strength, and flexural modulus were measured in the same manner as in Example 1 above. The above results are shown in Table 1.

Embodiment 3

[0162] In addition to the use of non-woven fabrics made of polyetherimide fibers with a weight per unit area of ​​30g / m 2 , Air permeability is 80cc / cm 2 A fiber-reinforced resin composite was obtained in the same manner as in Example 1 above, except for the nonwoven fabric per second.

[0163] Next, the post-impact compressive strength, the proportion of particles with a major diameter of 3 μm or less, water absorption, flexural strength, and flexural modulus were measured in the same manner as in Example 1 above. The above results are shown in Table 1.

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Abstract

This fiber-reinforced resin composite body (1) comprises a thermosetting resin (2), a plurality of reinforcing fiber layers (4) layered in the thermosetting resin (2), and a thermoplastic resin (5) dispersed in the form of particles within the thermosetting resin (2) in the space between each of the plurality of reinforcing fiber layers (4).

Description

technical field [0001] The present invention relates to a fiber-reinforced resin composite excellent in impact resistance, a method for producing the same, and a nonwoven fabric used for the fiber-reinforced resin composite. Background technique [0002] Compared with metals such as iron or aluminum, fiber-reinforced resin composites are lighter in weight and have higher specific strength and specific stiffness. In recent years, such fiber-reinforced resin composites have begun to be used in the aerospace field, automobiles, sporting goods, computer housings, and the like. [0003] As a method for producing this fiber-reinforced resin composite, for example, prepregs (a sheet-like intermediate material formed by impregnating uncured matrix resin into reinforcing fibers such as carbon fibers and aramid fibers) are listed, for example. A method of heating and curing after lamination. [0004] From the viewpoint of heat resistance and productivity, thermosetting resins such a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29B11/16B32B5/28C08J5/24D04H3/009B29K105/08
CPCD04H3/009B29K2101/10B29K2063/00B29K2501/12B29K2479/085B29K2481/06B29C70/02C08J5/046C08J2363/02B29C70/506B29C70/202B32B5/024B32B2264/0264B32B2262/105B32B2262/0261B32B5/026B32B2262/106B32B2262/103B32B2262/10B32B2262/0269B32B2250/20B32B5/022B32B2260/046B32B2264/0214B32B2262/02B32B2260/023B32B5/26B32B2307/558B32B5/12B32B2262/0276B32B2264/0278B32B2605/00B32B2307/546B32B2307/7265B32B2262/14B32B2262/101B29C70/025B29B15/105B29K2079/08B32B5/02B32B2264/50
Inventor 胜谷乡史和志武洋祐远藤了庆
Owner KURARAY CO LTD