OEE and Andon management system and working method thereof

A management system, andon technology, applied in the direction of manufacturing computing systems, data processing applications, instruments, etc., can solve the problems of inconvenient use for operators, high cost and maintenance cost, and increase the burden on enterprises, so as to achieve convenient query and realization of reports Equipment efficiency, quick import effect

Pending Publication Date: 2021-03-05
SUZHOU XUNCHI INTELLIGENT TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] With the rapid development of the industrial Internet, the traditional OEE and Andon systems still require operators to operate data beside a fixed computer, and collect data through external devices and then transmit it to the computer, which makes it very difficult for operators to use during use. It is inconvenient, because the cost of maintenance of some collection equipment is relatively high, and the enterprise still has to bear this part of the cost. At the same time, the network and server environment also need professional maintenance specialists to maintain, and the data stored in the local computer is easy to lose. In order to prevent data loss, regular personnel are required. backup, these operations greatly waste enterprise resources and increase the burden on enterprises

Method used

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  • OEE and Andon management system and working method thereof
  • OEE and Andon management system and working method thereof
  • OEE and Andon management system and working method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0049] like Figure 1-3 OEE shown with Andon management system including

[0050] System background maintenance module: configure basic information according to user needs;

[0051] Work order online module: used to obtain the ERP or MES work order information of the upper system in real time, connect through the standard interface API, and provide standard report import, and import the work order information of ERP or MES tasks into OEE and Andon management systems;

[0052] Personnel online module: collect and report various information in real time according to the personnel mobile APP, and draw various information of personnel work;

[0053] Equipment online module: The system is set to prepare a unique identity code for each equipment, collect equipment status information, equipment capacity, start-up time, and downtime through the equipment interface, and calculate the time utilization rate of each equipment every day through the planning and scheduling. Collect the stan...

Embodiment 2

[0075] The OEE and Andon management system of the present invention adopts the cloud mode, the APP is operated online in real time, and the web background is displayed.

[0076] base definition (meaning);

[0077] A = Availability time utilization rate;

[0078] P=Performance performance utilization rate;

[0079] QR=Quality Ratio;

[0080] CT = standard time to produce a part;

[0081] C total = production quantity;

[0082] C combined = qualified quantity;

[0083] T row = scheduling time;

[0084] T work = actual working time;

[0085] T standard = CT * C total production time if the product is converted into production according to the standard takt.

[0086] OEE=A*P*QR

[0087] The time utilization rate is equal to the actual working time divided by the scheduling time.

[0088] The performance utilization rate is expressed as

[0089]

[0090] so

[0091] The above are some basic formulas for OEE calculation,

[0092] Next, when there are multi...

Embodiment 3

[0115] The OEE and Andon management system of the present invention is based on cloud computing deployment, and integrates functions such as kanban display, light control display, and data analysis. Functional modules include:

[0116] 1. System background maintenance module;

[0117] 2. Work order online module;

[0118] 3. Personnel online module;

[0119] 4. Equipment online module;

[0120] 5. Abnormal online (Andon) module;

[0121] 6. Real-time data acquisition module;

[0122] 7. Performance online module;

[0123] 8. Report export module.

[0124] The specific functions of the above modules are as follows:

[0125] 1. System background maintenance: Configure basic information, areas, personnel, shifts, shifts, equipment, types, reports, etc. according to user needs. The functions of the system background maintenance module refer to the following Figure 1-3 , Some basic configurations including areas, personnel, shifts, teams, equipment, types, etc. can be config...

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Abstract

The invention discloses an OEE and Andon management system and a working method. The system comprises a system background maintenance module which configures basic information according to user needs;a work order online module which is used for acquiring ERP or MES work order information of an upper-layer system in real time; a personnel online module which is used for collecting and reporting various information in real time according to a personnel mobile phone APP and drawing various information of personnel work; an equipment online module; an abnormal online lamp mounting module which isused for visually displaying the equipment state by setting the color states of startup and shutdown of the equipment; a real-time data display board module; a performance online module which is usedfor customizing various reports as required; and a report exporting module which is used for calculating an equipment OEE, an abnormal report and a personnel report according to the acquired data andexporting a table according to a format required by a client. The invention discloses the OEE and Andon management system, and relates to a system which represents the ratio of the actual productioncapacity to the theoretical production capacity and is an independent measurement tool and feeds back problems occurring on site to handle the problems in time.

Description

technical field [0001] The invention belongs to the field of industrial intelligent manufacturing, and particularly relates to an OEE and Andon management system. The invention also relates to a working method of the OEE and Andon management system. Background technique [0002] At present, there are various OEE systems and Andon systems on the market, which are divided into two main solutions: hardware and software. In terms of hardware, it is composed of a professional collector device PDA (data collector) PC segment computer. The software part still relies on the traditional PC client program, which needs to be installed on the computer to run the program to realize the operation of the management device. [0003] With the rapid development of the Industrial Internet, the traditional OEE and Andon systems require operators to operate data beside a fixed computer, collect data through external devices and then transmit them to the computer, so that operators are very com...

Claims

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Application Information

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IPC IPC(8): G06Q10/06G06Q50/04
CPCG06Q10/0631G06Q10/06393G06Q10/06398G06Q50/04Y02P90/30
Inventor 余凤华
Owner SUZHOU XUNCHI INTELLIGENT TECH CO LTD
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