Insulation board machining device and method

A processing device and insulation board technology, which is applied to the device and coating of the surface coating liquid, to achieve the effects of avoiding waste, improving productivity, and increasing processing speed

Active Publication Date: 2021-03-12
济南建科德源新材料科技有限公司 +2
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AI-Extracted Technical Summary

Problems solved by technology

[0009] In view of the above-mentioned deficiencies, this application provides a processing device and processing method for thermal insulation boards to solve the proble...
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Abstract

The invention discloses an insulation board machining device and method. The device comprises a machine body, a guide rail and a driving unit, wherein the guide rail is arranged above the machine bodyand extends in the length direction of the machine body. The partial area of the side, facing the guide rail, of the machine body is sunken in the direction away from the guide rail, and a slurry pool is formed. The machine body is horizontally provided with a plurality of first pin rollers in the length direction of the machine body. The guide rail is horizontally provided with a plurality of second pin rollers in the extending direction of the guide rail. A material passing channel is formed between the first pin rollers and the second pin rollers. At least part of the area of the guide rail is bent towards the machine body, so that at least part of the area of the material passing channel is located in the slurry pool. The driving unit drives the first pin rollers and the second pin rollers to rotate relatively around the axis perpendicular to the length direction of the machine body. An insulation board is machined through the device, automatic machining of the insulation board isachieved, and labor force is greatly reduced; and in one-time flow machining, all surfaces of the insulation board can be machined at the same time, the machining frequency of the insulation board isreduced, the machining speed is increased, and the productivity is improved.

Application Domain

Liquid surface applicatorsCoatings

Technology Topic

Unit/actuationEngineering +3

Image

  • Insulation board machining device and method
  • Insulation board machining device and method
  • Insulation board machining device and method

Examples

  • Experimental program(4)

Example Embodiment

[0050] Embodiment 1: In the present embodiment, the distance between the two of the second rollers 21 is smaller than the length of the insulation plate, and in the vertical direction corresponds to the first roller 12. The insulation plate is always maintained during the movement, and the transmission efficiency of the first roller 12 and the second roller 21 increases, and the clamping force of the insulation plate is large, prevent The insulation plate offset the tabulation channel 3.
[0051] Of course, the second roller 21 can also be spaced apart from the first roller 12 in the vertical direction, which is not specifically defined here.

Example Embodiment

[0052] Second: In this embodiment, if figure 2 As shown, the distance between the two second rollers 21 is larger than the length of the insulation board, so that the insulation plate is always subject to two first rollers 12 and one of the second rolls. The clamping of the column 21 reduces the number of the second roller 21 to ensure the number of the second roller 21, and the cost is reduced.
[0053] Of course, the distance between the two second rollers 21 may be equal to the length of the insulation plate, and can still maintain the transmission efficiency and reduce costs, not specifically defined herein.
[0054] As a preferred embodiment of the present application, such as figure 2 As shown, the slurry cell 11 separates the body 1 into a feed region 13 and a processing zone 14, and the height of the belt 3 above the feed zone 13 is equal to the thickness of the insulation plate to be processed. The height of the belt passage 3 located above the processing zone 14 is greater than the thickness of the insulation plate to be processed, and the first roller 12 is located above the processing zone 14 and the second roller 21. Two sides of the top thermal plate wrap.
[0055] The height of the tension passage 3 above the feed zone 13 is equal to the thickness of the heat insulation plate to be processed, and the first roller 12 and the second roller 21 are better for the thermal insulation plate. Prevent the insulation plate from being shifted from the belt passage 3 from one side of the body 1.
[0056] The height of the tape passage 3 above the processing zone 14 is greater than the thickness of the insulation plate to be processed, and the first roller 12 on the processing zone 14 and the second roller 21 abuts the top. The two sides of the plate wrapped so that the first roller 12 and the second roller 21 can control the thickness of the slurry thickness of the insulation plate, compact the slurry of the surface of the insulation plate, prevent the slurry Bubbles are generated, affecting product performance, and can scrape excess slurry to ensure the qualification rate of the product.
[0057] Preferably, the distance between the plurality of groups of the first roller 12 and the second roller 21 above the processing zone 14 are different, and the multi-group first roller 12 and the second The distance between the roller 21 is sequentially reduced along the direction of movement of the insulation plate, and the distance between the first roller 12 and the second roller 21 from the slurry cell 11 and the second roller 21 is The thickness of the standard insulation board after the processing is completed.
[0058] When the insulation board after the wrap passes through multiple sets of the first roller 12 and the second roller 21, the first roller 12 and the second roller 21 disguise the upper and lower side of the insulation plate. The excess slurry of the insulation plate is scraped, so that the thickness of the insulated sheet slurry layer gradually decreases until the insulation plate passes through the last set of the first roller 12 and the second roller 21, the insulation board. The slurry layer is controlled as a standard thickness. Since the insulation plate is removed from the slurry pool 11, a large amount of slurry is attached, and the distance between the first roller 12 and the second roller 21 adjacent to the slurry pool 11 is smaller. However, the insulation plate is contacted with the roller to generate a large friction, which seriously affects the travel efficiency of the warming plate and is easily damaged. The distance between the first roller 122 and the second roller 122 and the second roller 122 gradually decreases, so that the scraping of the slurry is more soft to ensure the processing qualification rate.
[0059] Further, the guide rail 2 is further provided with a regulating device, which is capable of jacking up the second roller 21 above the processing zone 14 to enable the first part of the processing zone 14. The two roller 21 can move up and down with respect to the guide rail 2.
[0060] The height of the belt passage 3 located above the processing zone 14 can be adjusted so that the thermal plate processing apparatus can produce a thermal insulation board having a thickness of different slurry layers, and improves the application of the device.
[0061] It should be noted that the structure of the present application does not specifically define the structure of the adjustment device, which may be a hydraulic device disposed within the guide rail 2, from the hydraulic cylinder or lower the second roller 21 to make The second roller 21 is moved up and down, and may be a screw nut structure, or the like, as long as it can be moved to the second roller 21 can be moved up and down.
[0062] As a preferred embodiment of the present embodiment, such as figure 1 , image 3 As shown, the processing zone 14 is provided with a drying device 4. Preferably, the drying device is a hot air blower that blows a hot air to the heat-insulation plate located above the processing zone 14, and the curing formation of the slurry is reduced, shorten the processing time, and improve productivity.
[0063] Preferably, the drying device 4 blows a hot air of 60 ° C to the thermal insulation plate to cause damage to the slurry and the insulated sheet while the split slurry is solidified. When hot, the temperature of the hot air can also be as needed. Elevation or decrease, this is not specifically limited.
[0064] As a preferred, such as image 3 Design, the drying device 4 is disposed on both sides of the body 1 in the moving direction of the blank plate, so that the hot air can blow to both sides of the insulation plate, so that the hot air is wrapped in the insulation board, and all surfaces of the insulation plate can be affected by hot air. The role of accelerating the solidification of the slurry, shortening the time of slurry solidification.
[0065] Further, one end of the processing zone 14 is further provided with a guide portion 15, and after the thermal plate moves through the drying device 4, the insulation plate is removed from the trail passage 3, and the heat-ups of the machining are self-gravity. The steering portion 15 is slid out, and the accumulation or palletizing is completed.
[0066] As a preferred, such as Figure 1-3Design, the guide portion 15 is directed toward the direction of movement or directed arc surface along the direction of movement of the insulating plate, which is integrally formed by the body 1 to save the assembly process, which is convenient for manufacturing. Of course, the guiding portion 15 can also be other structures or by other assemblies to the body 1, which is not specifically defined here.
[0067] As a preferred embodiment of the present embodiment, such as figure 2 As shown, the insulating plate processing apparatus further includes a registered mechanism 5 disposed from one end of the slurry pool 11, and the receiving mechanism 5 comprises setting along the length of the body and is The two rotary 51 of the first roller 12 are the same, and the conveyor belt 52 is provided outside the rotary 51, and a drive member that drives the rotary 51 rotation.
[0068] The processed insulation board is moved from the guide portion 15 to the support surface of the conveyor belt 52, movable along with the conveyor belt 52, the receiving mechanism 5 transports the post-processed insulation board and completes the code. Object to replace the artificial penty, reduce labor, and achieve automatic production.
[0069] It should be noted that the present embodiment is not specifically defined for the structure of the rotary 51 and the conveyor belt 52, and the conveyor belt 52 may be a conveyor belt, at which time the rotary 51 is corresponding to the transfer belt. Metallic pulley. Of course, the conveyor belt 52 may also be a chain, at which time the rotary 51 is corresponding to a sprocket that cooperates with the chain.
[0070] Further, such as figure 2 As shown, the conveyor belt 52 is provided with a plurality of separators 53 extending from the conveying strip 52 in the direction of the moving direction, and forming a receiving groove 54 between the two sizes 53. After the insulation plate is removed from the sheet passage 3, in the first roller 12, the thrust of the second roller 21, under the action of its own gravity, the receiving tank 54 is falling into the housing tank 54. The conveyor belt 52 moves, when the receiving groove 54 which is provided with the insulation plate is moved away from the rotary 51 away from the body 1 and rotates downward along the circumference of the rotary 51, the insulation plate is in its own The gravity is pulled down from the housing tank 54, and the palletizing is completed below. The setting of the collector 54 enables the storage of the insulation plate more ordered, which is advantageous for the palletizing the insulation plate.
[0071] As a preferred embodiment of the present embodiment, such as figure 2 Design, the processing zone 14 is a bevel toward one side of the guide rail 2, and the slope is away from one end of the slurry tank 11 above the slope of the slurry pool 11.
[0072] When the insulation plate is moved out of the slurry pool 11, since the slurry is not solidified on the surface of the insulation plate, the slurry can drop to the upper surface of the body 1, resulting in contamination. The upper surface of the body 1 is the slope such that the slurry dripped to the slope can flow back to the slurry pool 11 along the slope, recover the slurry and re-use, to avoid waste, Save costs and ensure the cleaning of the surface of the body 1.
[0073] Of course, the processing zone 14 may be provided as a circular arc surface or the like as long as the slurry flows back to the slurry pool, and is not specifically defined herein.
[0074] As a preferred embodiment of the present application, such as Figure 1-3 As shown, the belt passage 3 is provided with a plurality of limit pieces 31 in its extending direction, and the limit seat member 31 is located on both sides of the belt passage 3, and the limited position 31 has an argument. Arrival plane 32 on the side of the insulation board.
[0075] The limit position 31 performs a limit of the thermal plate movement, so that the thermal plate is always moved within the belt passage 3, preventing the insulation board from sliding out from the trail channel 3, and ensures an ideal attitude of the insulation board. Move, thereby facilitating the slurry completely attached to the respective surfaces of the insulation plate, ensuring the effect of the processing.
[0076] It should be noted that the present embodiment is not specifically defined for the structure of the limit position, and includes, but is not limited to, the following examples:

Example Embodiment

[0077] Example 1: In the present embodiment, the limit position is a baffle disposed in the length of the body 1, which extends upward to make the side surface of the baffle constitute the top surface, The insulation plate is formed, which limits the insulation board to deviate from the belt passage 3, and the baffle is integrally formed into the body 1, and the process of saving assembly is convenient for production.

PUM

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Description & Claims & Application Information

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