Roller press roller surface abrasion detection method and device based on machine vision

Abstract

The invention discloses a roller press roller surface abrasion detection method and device based on machine vision. The roller press roller surface abrasion detection method and device are used for detecting the roller press roller surface abrasion situation on line. According to the detection method and device, the high-resolution camera is used for collecting roller surface image data, and the roller surface image data is transmitted into the analysis computer through the video collection card. Machine vision analysis software based on a deep learning algorithm is installed in the analysis computer, model training is carried out through previously collected roller surface image data of the abraded roller press and the unabraded roller press, and an analysis model is continuously optimized. After roller surface data collected on site is input into the model, roller surface abrasion area and abrasion condition data are output through multiple times of iterative processing. The problemthat roller surface abrasion measurement of the roller press is not found in time is solved, roller surface images are collected and analyzed in time by applying a deep learning algorithm and fusing amachine vision technology, and the method has positive significance in daily production, operation and maintenance of the roller press.

Description

technical field [0001] The invention relates to the field of machine vision image recognition deep learning, in particular to a method and device for wear detection by using machine vision technology to identify the wear condition of the roller surface of a roller press. Background technique [0002] As an important grinding equipment in the cement industry, the roller press has been widely used in most cement plants. Because of its low power consumption and high production efficiency, it has been accepted by more and more cement manufacturers. However, during its use The problem of roller surface wear is also more prominent. When the roller surface is intact, the material will be fully ground and squeezed, the grinding effect is good, and the output can be maintained at a high level. When the roller surface is worn out, the distance between the rolling gaps becomes large and uneven, resulting in uneven force on the ground material, uneven size of the ground material, and p...

AI Technical Summary

Problems solved by technology

[0006] Based on this, it is necessary to provide a machine vision-based method and device for detecting the wear of the roller surface of the roller press to solve the problem of untimely detection of the wear of the roller surface of the roller press, change the status quo of time-delay measurement, and ensure the quality of the roller press at all times. Stability of grinding production

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